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Help CenterChina Super Sheng, Vibration Motor High Carbon Resistance, Ultra-thin FR-4PCB，High Carbon Resistance PCB
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Multi layer thin board PCB，Ultra thin PCB，Thin board PCB
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Micro motor high carbon resistance ultra-thin PCB | Product Professional Introduction
Micro motor high carbon resistance ultra-thin PCB is a specially customized ultra-thin resistive circuit board for micro motors and precision drive equipment. It is made using high-precision carbon film solder mask technology and ultra-thin substrate pressing, replacing traditional wire wound resistors and surface mount resistor structures, achieving on-board integrated resistance control, extreme ultra-thin, stable resistance, temperature and wear resistance. It is the core supporting board for noise reduction, voltage regulation, current limiting, and speed regulation of micro motors.
Compared with ordinary PCBs, the core highlights of this special high carbon resistance plate for motors are: its own precise carbon resistance, extremely thin thickness, high resistance consistency, anti-aging, and adaptation to the operation of high-frequency high-speed motors. It perfectly solves the industrial pain points of small motors such as unstable speed, current fluctuations, abnormal heat and noise, and short life.
1、 Core product advantages
1. High precision carbon resistance process, stable and controllable resistance value
Precision printed carbon film resistor layer on the board, with uniform resistance and minimal error, high batch consistency, can accurately achieve motor current limiting, voltage reduction, speed regulation, and voltage stabilization functions, eliminating the problems of motor speed fluctuation and unstable working current, greatly improving motor operation accuracy.
2. Extremely ultra-thin and lightweight, suitable for micro spaces
Using high-end ultra-thin substrates, the finished product thickness can reach 0.1mm-0.4mm, with a flat and lightweight surface that does not occupy internal space of the device. It is perfectly compatible with ultra small volume micro motors, flat motors, and micro drive modules, meeting the requirements of device miniaturization and flat design.
3. Temperature resistance, abrasion resistance and aging resistance, long service life
Special high adhesion carbon film material, combined with strengthened curing process, wear-resistant, anti-oxidation, high temperature resistant. Under long-term high-speed operation and high-frequency start stop conditions of the motor, the resistance value does not drift or decay, and is not easy to burn or break, effectively extending the service life of the entire motor.
4. Integrated onboard design, streamlined assembly and cost reduction
Resistors and circuit boards are integrated into a single unit, eliminating the need for additional resistors or winding accessories. This simplifies the assembly process, reduces labor and material costs, simplifies assembly, and increases yield, making it suitable for automated mass production.
5. Low noise and stable flow, smoother operation
Carbon resistance balanced diversion and voltage stabilization effectively suppress motor noise and current pulses, reduce motor operation noise and vibration, and make micro motors start and stop more smoothly and operate more quietly.
2、 Mainstream application scenarios
Various types of micro drive devices, including micro vibration motors, hollow cup motors, intelligent door lock motors, toy micro motors, sweeping robot drive motors, wearable device micro motors, precision instrument small motors, office equipment micro drive motors, and small fan flat motors.
| FAQ | |||
| Serial Number | Question Point | Answer | |
| Q1 | Q: What information is required to make a PCB | CEGSATE: Gberber files for PCB production, product process instructions, such as material requirements, surface treatment requirements, finished product thickness requirements, PCB stack structure diagram for advanced products, copper thickness requirements for each layer, sample quantity requirements, batch order requirements, product application fields, and other related information are required | |
| Q2 | Q: What information does PCBA need to provide | CEGSATE: BOM report is required (including the brand, specifications, and model of the components), X and Y coordinate numbers of PCBA components, and processing requirements: Do we need to purchase the components on our behalf? Or customer supplied components? Do you need software burning? What is the required quantity? What is the monthly demand and other detailed information. | |
| Q3 | Question: Is my file secure? | CEGSATE: Your files are very secure, and we protect intellectual property rights for our clients throughout the entire process. All files provided by the customer will never be shared with any third party. | |
| Q4 | Q: What is the minimum order quantity? | CESGATE: We do not have a minimum order quantity for PO orders. We are able to handle small and large batches flexibly. | |
| Q5 | Q: What is your inspection method? How do you control the quality? |
CESGATE: In order to ensure the quality of PCB, FPC, and PCBA products, we use flying pin testing for small batches, which is usually used for samples and small batches; The inner circuit undergoes 100% optical inspection through AOI, and we have online AOI automatic inspection for intermediate inspection. Batch finished products undergo 100% inspection through E-SET testing rack. The appearance is 100% inspected by fully automated finished product testing equipment and FQC. PCBA undergoes automatic optical inspection (AOI), 100% X-ray inspection of BGA parts, and first article inspection (FAI). PCBA products that require software burning must undergo 100% comprehensive testing on the finished product testing rack according to product functional requirements before they can be shipped. |
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| Q6 | Q: What standard should PCB be shipped according to? |
WCESGATE: e accept and store according to the international IPC-6012 Level 2 standard. If there are special requirements for Level 3 standards in the quotation, we accept and store according to the international IPC-6012 Level 3 standardWe accept and store according to the international IPC-6012 Level 2 standard. If there are special requirements for Level 3 standards in the quotation, we accept and store according to the international IPC-6012 Level 3 standard |
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| Q7 | Q: May I ask how you package and ship? | 1：PCBVacuum packaging+separated white paper+moisture-proof beads+cardboard box 2：PCBVacuum packaging+white paper insulation+moisture-proof beads+tin vacuum packaging+cardboard box 3：PCBSpecial size PCB, vacuum packaging+separated white paper+moisture-proof beads+wooden frame or plastic bag packaging+separated white paper+moisture-proof beads+wooden frame 4: PCBA anti-static packaging 5: PCBA anti-static film+vacuum box packaging+shelving |
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