Skid-mounted MVR Evaporation System With 220V Power, Automatic Operation, 98% Energy Recovery
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. — a professional manufacturer of advanced evaporation systems since 2015. Our Skid-mounted MVR Evaporation System is designed to deliver 98% energy recovery with a simple 220V power supply and fully automatic operation. This plug-and-play solution significantly reduces your operational costs and carbon footprint while maximizing concentration efficiency for industrial wastewater and process liquors. Built with precision engineering and backed by our 10,000–30,000 m² modern factory, this system represents the pinnacle of reliable and cost-effective evaporation technology.
Key Features & Technical Advantages
- 98% Energy Recovery Rate: The mechanical vapor recompression (MVR) technology recycles the latent heat of vapor, drastically lowering energy consumption compared to traditional thermal evaporators.
- 220V Power Compatibility: Operates on standard single-phase 220V mains, eliminating the need for high-voltage installations — ideal for remote or small-scale operations.
- Fully Automatic Operation: Equipped with a PLC-based control system and touch screen HMI, the system automatically manages temperature, pressure, flow rate, and cleaning cycles. Minimal operator intervention required.
- Skid-Mounted Design: All major components (compressor, heat exchanger, separator, pumps) are pre-assembled on a compact skid. This reduces installation time by up to 70% and allows easy relocation.
- Robust Construction: Main wetted parts are made of SS316L, ensuring excellent corrosion resistance for aggressive fluids like brine, acidic waste, and high-salt solutions.
- Low Maintenance: The system features self-cleaning CIP (Clean-in-Place) function and anti-scaling design, extending service intervals and reducing downtime.
- Flexible Capacity: Standard models range from 500 L/h to 5000 L/h evaporation capacity, with custom designs available for higher throughput.
- Remote Monitoring Option: Optional IoT module allows real-time data access via mobile or PC, enabling predictive maintenance and performance tracking.
Technical Specifications
| Parameter | Value |
| Power Supply | 220V AC, 50/60Hz, Single Phase |
| Energy Recovery | ≥ 98% (verified under standard conditions) |
| Evaporation Capacity | 500 – 5000 L/h (customizable) |
| Operating Temperature | 60 – 105 °C (adjustable) |
| Max Concentrate Density | Up to 25% (depending on feed composition) |
| Material of Construction | SS316L (standard); optional duplex, titanium |
| Control System | PLC + 7” Touch Screen HMI, auto/manual mode |
| Dimensions (L×W×H) | ~ 3.5 m × 1.8 m × 2.2 m (skid footprint) |
| Noise Level | ≤ 75 dB(A) at 1 m |
Customer Benefits
- Reduce energy costs by up to 90% compared to conventional evaporators – the 98% energy recovery translates directly into lower electricity bills.
- Minimal site preparation: Simply connect power, feed, and discharge lines – the skid-mounted unit is ready to run within hours.
- Comply with environmental regulations: Achieve zero-liquid-discharge (ZLD) goals by concentrating waste streams to reduce disposal volumes.
- Unattended operation: The automatic control system adjusts parameters in real time, sending alerts only when needed. One operator can manage multiple units.
- Long equipment lifespan: Anti-scaling design and CIP function protect the heat exchanger, reducing fouling and corrosion.
Trust & Reliability
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a certified manufacturer with ISO9001, ISO14000, HACCP and other management system certifications. Our factory spans 10,000–30,000 m² and employs 201–300 skilled personnel, ensuring strict quality control from raw material to final testing. With an annual export value of US$10–50 million, we have delivered evaporation systems to clients across North America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. All systems are shipped from Qingdao Port, supported by professional logistics and after-sales service. Choose Conqinphi for a reliable partner that combines technical innovation with proven manufacturing excellence. Contact us today for a customized proposal and quotation.
Frequently Asked Questions (FAQ)
1. What is the typical payback period for this MVR system?
Payback depends on energy costs and operating hours. Many clients achieve payback within 12–24 months due to 98% energy recovery. For specific analysis, please provide your local electricity rate and feed volume.
2. Can the system handle highly corrosive liquids like hydrochloric acid?
Standard SS316L is suitable for many corrosive fluids. For extreme pH or chloride concentrations, we offer optional materials such as duplex stainless steel or titanium. A compatibility test is recommended.
3. What is the maximum inlet temperature allowed?
The system is designed for feed temperatures up to 60 °C. For higher temperatures, a pre-cooler may be installed. Our engineering team will customize based on your specifics.
4. How often does the system require maintenance?
Routine maintenance (inspection, lubrication) is recommended every 500 operating hours. The self-cleaning CIP cycle should be performed weekly or based on scaling tendency. Full annual service is advised.
5. Do you provide on-site installation assistance?
Yes, we offer remote commissioning guidance or on-site technician visits (optional). Detailed installation manuals and video tutorials are provided with each order.
6. Can the system be integrated with existing control systems (SCADA)?
Yes, our PLC supports MODBUS RTU/TCP protocols. Integration with DCS or SCADA is possible via optional communication modules.
7. What is the warranty period?
Standard warranty is 12 months from commissioning. Extended warranty up to 36 months is available upon request. We also provide spare parts packages.
8. How long does delivery take?
Lead time for standard skid-mounted systems is 45–60 days after order confirmation. Customized designs may require 60–90 days. We prioritize shipments from Qingdao Port.
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