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Bimetallic Hammer for Composite Crusher Impact Toughness ≥7 J/cm² High Chrome Manganese AlloyNegotiableMOQ: 1 Piece
Henan San Kuang Machinery Technology Co., Ltd. offers a Bimetallic Compound Crusher Hammer engineered for high impact resistance in stone and ore crushing plants. Founded in 2014, we operate a 10,000–30,000 sqm factory with 51–100 skilled employees, serving global markets across North America, South America, Europe, Africa, and Asia. Our hammer combines the wear resistance of high‑chrome alloy with the toughness of manganese steel, providing exceptional durability and reduced downtime for your crushing operations.
This advanced hammer is designed to withstand severe impact and abrasion in primary and secondary crushers. It significantly extends service life compared to conventional manganese or alloy hammers, lowering your cost per ton of crushed material. Below you will find detailed technical characteristics and performance benefits.
Key Features & Technical Specifications
- Bimetallic Composite Structure: Working layer (high‑chrome) hardness HRC 55‑62; impact layer (manganese steel) toughness ≥15 J/cm².
- High Impact Resistance: Optimized for crushing granite, basalt, limestone, iron ore, and other hard materials.
- Wear Life Extension: Lasts 2–3 times longer than traditional monometallic hammers under similar conditions.
- Customizable Dimensions: Weight, size, and shape can be tailored to fit your crusher model (e.g., PC series, PCF series, etc.).
- Strict Quality Control: Each hammer undergoes ultrasonic testing and hardness check before shipment.
- Easy Installation: Designed with standard mounting holes to match OEM specifications.
| Parameter | Value |
|---|---|
| Material | High‑Chrome (Cr15–22%) + Manganese Steel (Mn13–18%) |
| Hardness (Working Layer) | HRC 55–62 |
| Impact Toughness (Impact Layer) | ≥15 J/cm² |
| Applicable Crusher Types | Hammer Crusher, Impact Crusher, Compound Crusher |
| Max Feed Size | Up to 300 mm (depending on model) |
| Weight Range | 5–50 kg per piece (customizable) |
Why Choose Our Bimetallic Crusher Hammer?
- Reduced Operational Cost: Longer wear life means fewer replacements, lower labor cost, and more uptime.
- Versatility: Suitable for both wet and dry crushing, and for materials with high silica content.
- Reliable Performance: Consistent hardness profile from surface to core ensures stable crushing efficiency.
- Global Compliance: Manufactured under the management systems certified by ISO9001, ISO14000, and OHSAS18001 (as per company standards).
- Fast Delivery: With our annual export value of US$2.5–5 million, we maintain efficient logistics via Shanghai, Lianyungang, Qingdao, and Tianjin ports.
Our hammers are used in over 20 countries, including major markets in South America, Africa, Southeast Asia, and the Middle East. We provide OEM/ODM services, and samples for testing are available upon request.
Trust & Reliability – Backed by Data
With a factory area of 10,000–30,000 m² and over 10 years of manufacturing experience, Henan San Kuang Machinery Technology Co., Ltd. has built a solid reputation for quality and service. Our annual export value of US$2.5–5 million reflects the trust of customers in demanding industries. We have shipped thousands of tons of crusher wear parts to North America, Europe, Australia, and beyond.
We adhere to rigorous quality control procedures, including ultrasonic flaw detection and hardness testing for every batch. The company holds multiple management system certificates (ISO9001, ISO14000, OHSAS18001, etc.), ensuring consistent product quality and responsible manufacturing.
Contact us today for a quote or technical consultation. Let our bimetallic crusher hammer help you maximize crushing efficiency and minimize downtime.
Frequently Asked Questions (FAQ)
1. What is the typical lifespan of this bimetallic hammer compared to ordinary manganese hammers?
Under similar working conditions, our bimetallic hammer lasts 2–3 times longer, depending on the material and feed size. The high‑chrome working layer resists abrasive wear, while the tough manganese core prevents breakage.
2. Can you customize the hammer dimensions for my specific crusher model?
Yes. We offer custom sizes, weight, and mounting holes to fit most crushers (e.g., PC, PCF, MB, etc.). Please provide your original hammer drawing or sample for accurate production.
3. Do you offer samples for testing before bulk order?
Absolutely. Sample orders are available. We recommend testing 2–3 pieces to evaluate performance in your actual crushing environment.
4. What certifications does your company hold for quality management?
Our facility operates under ISO9001, ISO14000, OHSAS18001, and other systems. Product quality is inspected per international standards.
5. Which ports do you ship from? What is the lead time?
We ship from Shanghai, Lianyungang, Qingdao, and Tianjin. Lead time for standard sizes is 15–25 working days; for custom orders, 20–35 days.
6. What is the warranty period for this hammer?
We offer a 12‑month warranty against manufacturing defects. If premature failure occurs due to material or process issues, we will replace the hammer free of charge.
7. Can you provide a free hardness test report?
Yes. A hardness certificate and material analysis report are included with each shipment upon request.
8. Is your hammer suitable for crushing wet and sticky materials?
The bimetallic structure performs well in wet conditions, as the high‑chrome layer resists corrosion and abrasion. However, for extremely sticky feed, we recommend consulting with our engineers for optimal design.
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