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Help CenterBimetallic Hammer Head for Composite Crusher Dual-Metal Layer Hardness HRC60-64 Abrasion Resistant
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Welcome to Henan San Kuang Machinery Technology Co., Ltd. Since our establishment in 2014, we have been dedicated to providing high-performance wear parts for the crushing industry. Our Bimetallic Hammer Head for Composite Crusher is engineered with a dual-metal layer structure that delivers exceptional hardness of HRC60-64, ensuring superior abrasion resistance and extended service life. With a factory covering 10,000–30,000 square meters and a team of 51–100 skilled professionals, we combine advanced manufacturing techniques with rigorous quality control to bring you a product that maximizes crusher uptime and reduces operating costs.
Product Overview & Core Benefits
This bimetallic hammer head is specifically designed for composite crushers, where high impact and severe abrasion are common. The dual-metal layer consists of a high-chromium alloy working face (hardness HRC60–64) and a tough mild steel shank, providing both wear resistance and impact toughness. Key benefits include:
- Extended lifespan: Up to 2–3 times longer than conventional single-metal hammers.
- Reduced downtime: Fewer replacements mean less production interruption.
- Cost-effective: Lower total cost per ton of crushed material.
- Excellent performance: Stable hardness throughout the working life.
Technical Specifications
| Parameter | Value |
|---|---|
| Working Layer Hardness | HRC60–64 |
| Shank Hardness | HRC35–40 (toughness optimized) |
| Working Layer Thickness | 15–30 mm (customizable) |
| Overall Length | 200–600 mm (customizable) |
| Weight Range | 5–80 kg per piece |
| Chromium Content (Working Layer) | 18–26% (typical) |
| Impact Toughness | ≥ 6 J/cm² (working layer) |
Detailed Features & Customer Advantages
- Dual-Metal Layer Design: The high-chromium alloy working face resists severe abrasion, while the tough steel shank withstands heavy impact without cracking.
- Precision Casting & Heat Treatment: Every hammer head undergoes strict heat treatment (quenching + tempering) to achieve uniform hardness and eliminate internal stresses.
- Customizable Dimensions: We can produce hammer heads to match your specific crusher model and feed material requirements.
- Consistent Quality: Our factory is equipped with spectrometers, hardness testers, and impact testers to monitor every batch.
- Fast Lead Time: With an annual export value of US$2.5–5 million and efficient production lines, we deliver large orders on schedule.
- Global Export Experience: We serve markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania, meeting diverse standards.
Why Choose Henan San Kuang?
Our company holds multiple management system certifications including ISO9001, ISO14000, OHSAS18001, and others. We operate from a 10,000–30,000 m² facility in Luoyang, Henan, a renowned industrial base for mining machinery. With 51–100 experienced employees and advanced manufacturing equipment, we have built a reputation for reliable quality, competitive pricing, and responsive customer service. Our main ports include Shanghai, Lianyungang, Qingdao, and Tianjin, ensuring convenient global logistics. We invite you to experience the difference of our bimetallic hammer heads — a smart investment for your composite crusher operations.
Contact us today to request a quote, discuss customization, or request samples. Let us help you improve your crushing efficiency and reduce wear costs.
Frequently Asked Questions (FAQ)
Q1: What is the typical lifespan of this bimetallic hammer head compared to ordinary manganese steel hammers?
A1: Our bimetallic hammer head typically lasts 2–3 times longer than conventional high-manganese steel hammers, depending on the material being crushed (e.g., limestone, granite, coal). The dual-metal layer provides superior abrasion resistance at the working face while maintaining impact toughness.
Q2: Can you customize the dimensions to fit my specific crusher model?
A2: Absolutely. We offer full customization — length, width, height, weight, and working layer thickness can all be adjusted to match your composite crusher. Please provide your crusher model or a drawing for a precise match.
Q3: What hardness range is available for the working layer?
A3: The standard hardness is HRC60–64. If you need a different hardness (e.g., HRC55–60 or HRC65+), we can adjust the alloy composition and heat treatment parameters upon request.
Q4: How do you ensure consistent quality in mass production?
A4: We use spectrometers to verify chemical composition, hardness testers for each batch, and impact testers for toughness. Our ISO9001 quality management system ensures traceability and consistency from raw material to finished product.
Q5: What is the minimum order quantity (MOQ)?
A5: Our typical MOQ is 10 pieces for standard sizes. For customized products, MOQ may be higher depending on complexity. We are flexible for trial orders.
Q6: Do you provide samples for testing? How do I get one?
A6: Yes, we offer free samples for evaluation (customer pays shipping). Contact our sales team with your requirements, and we will arrange a sample within 7–15 days.
Q7: What is your typical delivery time for bulk orders?
A7: For standard sizes, delivery is usually 15–25 days after order confirmation. For custom sizes, it may take 25–40 days. We keep a certain stock for popular models to speed up delivery.
Q8: Can you supply this hammer head for other types of crushers besides composite crushers?
A8: Yes, our bimetallic hammer design is also suitable for hammer crushers, impact crushers, and some vertical shaft crushers. Please provide your application details for recommendation.
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