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Bimetallic Composite Crusher Hammer Used in Cement Clinker Crushing Plant With 550mm×280mm Size
Product Spotlights
Our 550×280mm bimetal composite crusher hammer features a high-chromium wear layer (HRC 58-62) bonded to a tough low-carbon steel base, delivering 2-3x longer life than conventional hammers. Customizable weight and dimensions, ISO9001 certified, and backed by a 10,000+ m² factory with global export experience. Reduce downtime and improve crushing efficiency.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Material:
Other, Bimetallic composite (high chromium alloy + low carbon steel)
Surface Treatment:
Other, Sandblasting or as requested
Size:
550mm × 280mm
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
Other, Bimetallic composite (high chromium alloy + low carbon steel)
Surface Treatment
Other, Sandblasting or as requested
Size
550mm × 280mm
Application
Cement clinker crushing plant
Hardness
HRC 58-62 (wear layer)
Impact Toughness
≥5 J/cm²
Weight
Approximately 35-45 kg (customizable)
Packaging
Wooden pallet or steel frame
Customization
Available upon request
As a leading manufacturer from Henan San Kuang Machinery Technology Co., Ltd., we present our premium Bimetallic Composite Crusher Hammer specifically designed for cement clinker crushing plants. With dimensions of 550mm × 280mm, this hammer combines the high wear resistance of a hard facing alloy with the toughness of a low carbon steel base, delivering exceptional performance in high-impact environments. Our factory, spanning 10,000-30,000 square meters and equipped with over 50 skilled workers, has been producing durable crushing components since 2014, exporting globally to regions including North America, South America, Europe, Southeast Asia, and the Middle East. This product is the result of continuous innovation and strict quality control, ensuring minimal downtime and maximum productivity for your crushing operations.
Product Features and Technical Specifications
- Bimetallic Structure: The working layer is made of high chromium alloy (HRC 58-62) for superior abrasion resistance, while the base is low carbon steel providing excellent impact toughness to prevent breakage.
- Precise Dimensions: Standard size 550mm × 280mm ensures compatibility with most hammer crushers used in cement clinker plants. Custom sizes are available upon request to fit specific rotor designs.
- Optimized Weight Distribution: Each hammer weighs approximately 35-45 kg, balancing crushing force and energy consumption. Weight can be adjusted per customer requirements.
- Heat Treatment Process: Advanced quenching and tempering technology guarantees uniform hardness and internal stress relief, extending service life by 30-50% compared to traditional single-material hammers.
- Improved Safety: No sharp edges after wear; the composite structure reduces the risk of flying debris and ensures safer operation.
- Wide Applicability: Suitable for all types of hammer crushers and impact crushers used in cement clinker, limestone, gypsum, and other medium-hard materials.
| Parameter | Value |
|---|---|
| Working Layer Hardness | HRC 58-62 |
| Base Material Impact Toughness | ≥5 J/cm² |
| Overall Dimensions (L×W) | 550mm × 280mm |
| Weight Range | 35-45 kg |
| Working Life (in cement clinker) | 2,000-3,000 hours (depending on conditions) |
| Certification Standards | ISO9001, ISO14000, OHSAS18001 |
Key Advantages for Your Business
- Reduced Replacement Frequency: Due to the wear-resistant layer, our hammers last significantly longer, lowering your spare parts costs and maintenance labor.
- Higher Crushing Efficiency: The optimized geometry and weight ensure consistent impact force, resulting in more uniform product size and reduced recirculation load.
- Minimal Downtime: Strong base prevents sudden breakage, keeping your production line running smoothly. The hammer design allows quick and easy installation.
- Customizable Balance: We can adjust the weight distribution and hardness to match the specific rotor speed and feed material of your crusher, maximizing performance.
- Environmental Compliance: Our production process follows ISO14000 standards, and the product is free from harmful substances, helping you meet environmental regulations.
- Global Logistics Support: Shipped from major ports including Shanghai, Qingdao, Tianjin, and Lianyungang, with fast delivery times and reliable packaging for sea or air transport.
Trust and Reliability
Henan San Kuang Machinery Technology Co., Ltd. has been serving the global crushing industry for over a decade. With an annual export value ranging from US$2.5 million to US$5 million, we have built strong partnerships across 20+ countries. Our quality management system is certified under ISO9001, and we adhere to environmental (ISO14000) and occupational health (OHSAS18001) standards. We invest heavily in R&D to continuously improve product performance. Each batch of hammers undergoes rigorous testing, including hardness checks, impact tests, and dimensional verification. When you choose our bimetal crusher hammers, you are choosing a product backed by a factory with 51-100 experienced employees, a modern facility, and a commitment to customer satisfaction. We welcome you to contact us for a quote or technical consultation – let us help you optimize your cement clinker crushing efficiency.
Frequently Asked Questions (FAQ)
-
What is the typical service life of a 550×280 bimetal hammer in a cement clinker crusher?
Under normal operating conditions (clinker hardness ~1,200-1,400 MPa, rotor speed 600-800 rpm), the working life ranges from 2,000 to 3,000 hours. Actual life may vary depending on feed size, moisture content, and crusher settings. -
Can these hammers be used in other materials besides cement clinker?
Yes, they are also suitable for crushing limestone, gypsum, shale, and other medium-hard materials. However, for highly abrasive materials like quartzite, we recommend a different hardness grade – please consult our sales team. -
Are the hammers pre-balanced for installation?
Each hammer is individually weighed and sorted by weight tolerance (±0.5 kg) to facilitate rotor balancing. For critical applications, dynamic balancing can be performed upon request. -
What is the difference between a bimetal hammer and a ordinary high manganese steel hammer?
Bimetal hammers combine a wear-resistant layer (HRC 58-62) with a tough base, offering 2-3 times longer service life than manganese steel (which work-hardens but has lower initial hardness). They also resist deformation better under high impact. -
Do you provide samples for testing?
Yes, we can supply 1-2 sample hammers for trial. The cost is negotiable, and shipping can be arranged at your expense. After a successful trial, we can discuss volume orders. -
What certifications do your products have?
Our manufacturing facility holds ISO9001, ISO14000, and OHSAS18001 certifications. The hammers themselves are produced according to these standards, ensuring consistent quality and traceability. -
How should I store spare bimetal hammers?
Store in a dry, ventilated area away from moisture and direct sunlight. Avoid stacking heavy items on them to prevent deformation. Proper storage can maintain their performance for years. -
Can you customize the hole pattern or mounting shape?
Absolutely. We have flexible tooling to produce different mounting designs. Simply provide a drawing or a sample, and we can manufacture hammers to your exact specifications.
Send Inquiry to This Supplier
1Yr
Year Established
2014
Factory Size
10,000-30,000 square meters
Annual Export Value
US$2.5 Million - US$5 Million
Total Employees
51 - 100 People
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