Contact Platform Support
Help CenterComposite Crusher Hammer Bimetallic Hammer 12-Month Warranty Mill Test Report Included
Product Spotlights
Related Products
-
Composite Crusher Hammer Bimetallic Hammer Hardness HRC58-62 Cast Bimetallic Wear PlateNegotiableMOQ: 1 Piece -
Sankuang Wear-Resistant Impact Hammer - High-Performance Crusher AccessoryNegotiableMOQ: 1 Piece
-
Customizable Crusher Hammer Head for Cement Plant EquipmentNegotiableMOQ: 1 Piece
-
Impact-Resistant Crusher Hammer Head With 12-Month WarrantyNegotiableMOQ: 1 Piece
-
Chrome Alloy Crusher Hammer Head With 500+ Brinell HardnessNegotiableMOQ: 1 Piece
Henan San Kuang Machinery Technology Co., Ltd. has been a trusted manufacturer of wear-resistant crusher parts since 2014, operating from a 10,000-30,000 m² factory in Luoyang, China. Our Composite Crusher Hammer – also known as a Bimetallic Hammer – represents a breakthrough in crushing efficiency and longevity. Engineered with a bimetallic composite structure that combines a high-chromium alloy working layer with a tough low-alloy steel substrate, this hammer delivers superior wear resistance without sacrificing impact toughness. Each hammer is backed by a 12-month warranty and includes an official Mill Test Report (MTR), giving you full traceability of chemical composition and mechanical properties. Whether you are crushing limestone, coal, or clinker, this product is designed to minimize downtime and maximize your operation’s profitability.
Product Features & Technical Specifications
- Bimetallic Composite Construction: The hammer head (working surface) is made of high-chromium white iron (HRC 58-62) for extreme abrasion resistance, while the hammer body (shank) is made of low-alloy steel for ductility and strength. This prevents breakage under high-impact crushing.
- Advanced Manufacturing Process: Using lost foam casting and precise heat treatment, we ensure consistent metallurgical bonding between the two layers. Each batch undergoes ultrasonic testing to verify bond integrity.
- Customizable Dimensions & Profiles: We can produce hammers in various shapes (e.g., square, round, tapered) and sizes to fit your specific crusher model (e.g., Sandvik, Metso, or Chinese brands). Weight tolerances are within ±2%.
- Detailed Mill Test Report (MTR) Included: Every hammer shipment comes with a certificate showing chemical analysis (C, Si, Mn, Cr, Mo, etc.) and hardness values. This ensures quality transparency and easy compliance with your procurement standards.
- 12-Month Warranty: We guarantee against manufacturing defects under normal operating conditions. If a hammer fails due to material or workmanship issues within one year, we will replace it free of charge.
- Wide Application Range: Suitable for hammer crushers, impact crushers, and shredders processing limestone, coal gangue, cement clinker, sandstone, and more. Ideal for mining, cement plants, and construction aggregate industries.
| Parameter | Value |
|---|---|
| Working Layer Hardness (HRC) | 58 – 62 |
| Core Body Hardness (HB) | 200 – 250 |
| Impact Toughness (J/cm²) | ≥ 6 (body) |
| Chromium Content (Working Layer) | 18% – 26% |
| Weight Range | 5 kg – 50 kg per piece (customizable) |
| Operating Temperature | -20°C to 300°C |
Key Benefits for Your Business
- Extended Service Life: The high-chromium working layer offers 2-3 times longer wear life compared to traditional manganese steel hammers, reducing replacement frequency and maintenance costs.
- Shock Resistance: The tough alloy steel core prevents catastrophic failure under high-impact loads, ensuring safer operation and less unplanned downtime.
- Better Crushing Efficiency: With a harder working surface, the hammer maintains its shape longer, resulting in more consistent product gradation and higher throughput.
- Cost-Effective Solution: Although the initial investment may be slightly higher than conventional hammers, the total cost per ton of crushed material is significantly lower due to extended life and reduced replacement labor.
- Global Shipping Convenience: Our products are shipped from major ports (Shanghai, Lianyungang, Qingdao, Tianjin) to North America, South America, Europe, Africa, Southeast Asia, and the Middle East. We have experience with international logistics and customs clearance.
Trusted by Customers Worldwide – Why Choose Us?
With 51-100 skilled employees and an annual export value of US$2.5 million – US$5 million, Henan San Kuang Machinery Technology Co., Ltd. is a reliable partner for crushing wear parts. Our factory spans 10,000-30,000 square meters and is equipped with modern casting and finishing lines. We hold multiple quality management certifications including ISO9001, ISO14000, OHSAS18001, and other system standards (HACCP, TL900, etc.), which underline our commitment to consistent quality, environmental responsibility, and worker safety. Each production batch is strictly inspected, and the included Mill Test Report provides you with full metallurgical transparency.
Our main markets span over 15 countries and regions across the globe, from Europe to Oceania. We have successfully supplied bimetallic hammers to large cement plants, mining operations, and construction aggregate producers. The 12-month warranty is our promise – if any hammer fails due to material or workmanship under normal conditions, we will replace it at no extra cost. This risk-free offer demonstrates our confidence in product quality and long-term partnership.
Contact us today for a custom quotation or technical drawing. Let us help you achieve higher crushing performance with lower overall cost. Your satisfaction is our priority.
Frequently Asked Questions (FAQ)
-
Q: What is a bimetallic hammer and how is it different from ordinary manganese steel hammers?
A: A bimetallic hammer consists of two different alloy layers – a high-chromium iron working face (very hard, HRC 58-62) and a low-alloy steel body (tough and ductile). This combination provides both superior wear resistance and impact resistance. Ordinary manganese steel hammers work-harden but cannot achieve the same hardness level, so they wear faster in abrasive applications. -
Q: Can you customize the hammer size and weight to fit my crusher model?
A: Absolutely. We can manufacture hammers according to your drawings or samples. We offer customization of dimensions, weight, hole positions, and overall shape to match any crusher brand, including Sandvik, Metso, Hazemag, and Chinese OEM models. -
Q: What is the Mill Test Report (MTR) included with the order?
A: The MTR is a certified document that lists the chemical composition (percentage of C, Cr, Mo, Ni, etc.) and mechanical properties (hardness, tensile strength) of the actual batch produced. It allows you to verify that the hammers meet your specifications and quality standards. -
Q: How long is the warranty period and what does it cover?
A: We provide a 12-month warranty from the date of shipment. It covers any defects in material or workmanship that result in premature failure (e.g., cracking, chipping, or excessive wear under normal conditions). Damage due to misuse, improper installation, or abnormal operating conditions is not covered. Replacement hammers will be sent free of charge for valid claims. -
Q: What is the typical delivery time for a container order?
A: For standard sizes without customization, delivery is typically 20-30 days after receipt of deposit. For custom-made hammers requiring new patterns, the lead time may extend to 35-45 days. We will confirm the schedule in the proforma invoice. -
Q: Do you have any quality certifications for your factory?
A: Yes, our factory is certified under ISO9001, ISO14000, OHSAS18001, and several other management system standards. We also implement strict incoming material inspection, in-process control, and final testing procedures to ensure every hammer meets our quality benchmarks. -
Q: Can I get samples for testing before placing a bulk order?
A: Yes, we offer sample hammers (may be at cost with a refundable deposit for bulk orders). The sample will be manufactured to your exact specifications and the MTR will be included. Shipping cost for samples is typically paid by the customer. -
Q: What payment terms do you accept?
A: We commonly accept T/T (30% deposit, 70% before shipment) or L/C at sight. For long-term cooperation, other terms may be negotiable.
Send Inquiry to This Supplier
You May Also Like
-
Forged Crusher Hammer Head for Mining and Quarry ApplicationsNegotiableMOQ: 1 Piece
-
Manganese Steel Crusher Hammer Head for Heavy-Duty Rock CrushingNegotiableMOQ: 1 Piece
-
Crusher Hammer for Limestone Processing in Quarry OperationsNegotiableMOQ: 1 Piece
-
Crusher Hammer With 12-Month Wear WarrantyNegotiableMOQ: 1 Piece
-
Durable Crusher Hammer With Free Technical SupportNegotiableMOQ: 1 Piece
-
Crusher Hammer for Cement Plant Clinker CrushingNegotiableMOQ: 1 Piece
-
Impact Crusher Hammer With 20-30mm Wear-resistant LayerNegotiableMOQ: 1 Piece
-
Chrome Molybdenum Crusher Hammer With 200+ Hours LifespanNegotiableMOQ: 1 Piece
-
High Manganese Steel Crusher Hammer for Mining EquipmentNegotiableMOQ: 1 Piece
-
Customized Crusher Hammer With Mill Test ReportNegotiableMOQ: 1 Piece
