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Help CenterHigh Efficiency MVR Crystallizer, 12000L Tank Capacity, Stainless Steel 316L, 0.5MPa Working Pressure
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As a professional manufacturer from Qingdao Conqinphi Environmental Technology Group Co., Ltd., we specialize in developing and supplying high-performance industrial crystallization solutions. Our High Efficiency MVR Crystallizer with a 12,000L tank capacity, constructed from premium Stainless Steel 316L and designed for a working pressure of 0.5MPa, represents a significant advancement in energy-saving and reliable crystallization technology. This crystallizer is engineered to meet the demanding needs of chemical processing, wastewater treatment, and brine concentration applications, offering exceptional corrosion resistance and long-term operational stability.
Key Features & Technical Specifications
- Mechanical Vapor Recompression (MVR) Technology: Utilizes a compressor to recycle latent heat, drastically reducing energy consumption compared to traditional crystallizers.
- Large Processing Capacity: 12,000L tank volume enables high throughput for continuous or batch crystallization processes.
- Corrosion-Resistant Material: Entire product contact parts are made of SS316L, offering superior resistance to chlorides, acids, and other harsh chemicals.
- Rugged Pressure Design: Rated for 0.5MPa working pressure, suitable for medium-pressure applications and high-temperature operation.
- Automated Control: Equipped with PLC and HMI interface for precise regulation of temperature, pressure, and crystal growth parameters.
- Compact Footprint: Vertical design minimizes floor space while maximizing heat transfer efficiency.
Technical Parameters
| Parameter | Value |
|---|---|
| Tank Capacity | 12,000 L (Customizable range) |
| Material of Construction | SS316L (also available: SS304, Duplex, etc. on request) |
| Working Pressure | 0.5 MPa (max allowabl) |
| Design Temperature | Up to 150°C (depending on process) |
| Heating Method | Mechanical Vapor Recompression (MVR) |
| Control System | PLC + Touch Screen (Siemens or equivalent) |
Advantages for Your Business
- Energy Savings: MVR technology reduces steam consumption by up to 80% compared to conventional multi-effect evaporators, lowering operational costs.
- Higher Purity Crystals: Optimized circulation and controlled supersaturation yield uniform, high-purity crystalline products.
- Minimized Downtime: SS316L construction resists pitting and stress corrosion cracking, extending equipment life and reducing maintenance.
- Flexible Integration: Can be adapted for zero-liquid-discharge (ZLD) systems, brine concentration, or chemical recovery processes.
- Global Compliance: Manufactured under ISO9001 and ISO14000 certified quality and environmental management systems.
Why Choose Conqinphi?
Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015, is a trusted manufacturer with a 10,000–30,000 m² factory and over 200 skilled employees. Our annual export value exceeds US$10 million, serving markets across North America, Europe, Southeast Asia, and the Middle East. We hold multiple certifications including HACCP, ISO9001, ISO14000, OHSAS18001, and more, reflecting our commitment to quality and safety. With our professional R&D team and robust production capacity, we deliver reliable, customized crystallization solutions that help our clients achieve their process goals efficiently. Contact us today to discuss your specific requirements and request a detailed quotation.
Frequently Asked Questions
Q1: What is the working principle of an MVR crystallizer?
A: MVR (Mechanical Vapor Recompression) crystallizers compress the vapor generated during boiling, raising its temperature and pressure. This compressed vapor is then used to heat the incoming feed, recycling the latent heat and minimizing external energy input.
Q2: Can this crystallizer handle corrosive liquids like brine or acid?
A: Yes, the use of Stainless Steel 316L provides excellent resistance to chlorides, weak acids, and alkaline solutions. For extremely aggressive media, we can also offer higher-grade alloys such as Hastelloy or titanium upon request.
Q3: What is the typical energy saving compared to traditional crystallizers?
A: MVR technology can reduce steam consumption by 70–90% depending on the operating conditions, resulting in significantly lower operating costs.
Q4: Is the tank capacity fixed at 12,000L?
A: No, we offer customizable tank volumes from small pilot-scale (500L) to industrial-scale (50,000L or more) according to your process requirements.
Q5: What certifications does your company hold?
A: Our company is certified under ISO9001, ISO14000, OHSAS18001, HACCP, and other international management systems. Specific product certifications can be provided per market needs.
Q6: What is the delivery time for this crystallizer?
A: Typical delivery time ranges from 45 to 90 days depending on complexity and customization. Please consult our sales team for an accurate schedule.
Q7: Do you provide installation and commissioning support?
A: Yes, we offer on-site technical guidance and remote support for installation, start-up, and training to ensure smooth operation.
Q8: Can the control system be integrated with existing plant DCS?
A: Absolutely. Our PLC-based control system supports common communication protocols (Modbus, Profibus, etc.) for seamless integration with your distributed control system.
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