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Product Overview: As a leading manufacturer from Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established in 2015, with a 10,000–30,000 m² factory and 201–300 skilled employees), we present the MVR Evaporation System 1500kg/h 316L Stainless Steel with Remote Monitoring Port. This system is engineered to dramatically reduce energy consumption in industrial evaporation processes by reusing vapor compression heat. With an annual export value exceeding US$10 million and a global presence across North America, Europe, Asia, and Africa, our MVR evaporator has been trusted by hundreds of clients for its reliable performance, corrosion resistance, and intelligent operation. This solution is ideal for wastewater reduction, product concentration, and resource recovery in demanding chemical, pharmaceutical, and food industries.
Key Features & Technical Specifications:
- High-Efficiency MVR Technology: Mechanical vapor recompression (MVR) reduces energy consumption by up to 70–80% compared to traditional multi-effect evaporators. The system uses a high-performance compressor to recompress secondary vapor, converting it into a heat source for the evaporator itself.
- Superior Corrosion Resistance: All wetted parts are constructed from 316L stainless steel, offering excellent resistance to chlorides, acids, and alkaline mediums. This ensures long service life even in harsh environments such as desalination brine, pickling waste, or high-salinity effluents.
- 1500 kg/h Evaporation Capacity: Designed for medium to large-scale industrial processes, this unit processes 1500 kilograms of water evaporation per hour, making it suitable for continuous production lines.
- Remote Monitoring Port: Equipped with an industrial-grade remote monitoring interface (RS485 / Ethernet / optional 4G), operators can access real-time data, alarms, and performance logs from any location through a secure web or mobile application. This reduces on-site labor and enables proactive maintenance.
- Modular & Compact Design: Pre-assembled skid-mounted structure reduces installation time. The footprint is minimized for easy integration into existing plants.
- Intelligent PLC Control: Siemens or equivalent PLC with a color touch screen HMI provides one-touch start/stop, automatic parameter adjustment, fault diagnosis, and historical trend recording. The system operates fully automated with minimal operator intervention.
| Parameter | Specification | Remarks |
|---|---|---|
| Evaporation Capacity | 1500 kg/h | At 100°C boiling point, standard configuration |
| Material of Construction | 316L Stainless Steel | Heat exchangers, separator, pipelines |
| Maximum Operating Temperature | 120°C | Customizable for higher temps |
| Maximum Vapor Pressure | 0.8 MPa (g) | Compressor discharge pressure |
| Power Supply | 380V / 50Hz / 3Phase (customizable) | Optional 415V/60Hz, 690V, etc. |
| Installed Motor Power | Approx. 45–55 kW (compressor) | Depends on operating conditions |
| Dimensions (L × W × H) | ~6.0m × 2.5m × 3.5m (skid) | Skid-mounted, pre-piped |
| Control Interface | PLC + 10" Touch Screen | Remote monitoring via optional 4G/WiFi |
Benefits to Your Operation:
- Dramatic Energy Savings: By recycling latent heat, the total energy cost can be reduced by over 60% compared to traditional steam-driven evaporators. Typical power consumption is only about 30–50 kWh per ton of evaporated water.
- Reduced Maintenance: 316L SS resists scaling and corrosion, meaning fewer shutdowns for cleaning. The remote monitoring port allows our engineers to diagnose issues without on-site visits, cutting downtime.
- Eco-Friendly Compliance: Helps industries meet zero-liquid discharge (ZLD) requirements by efficiently concentrating brine or process streams. Lower carbon footprint thanks to electrical-driven compression instead of fossil fuel steam.
- Scalable & Flexible: The system can be integrated in series or parallel with other units to increase capacity. Customizable for different feed properties (high viscosity, fouling, etc.).
Why Choose Qingdao Conqinphi?
Our company was founded in 2015 with a clear mission: to provide advanced environmental technology solutions. With a factory spanning 10,000–30,000 square meters and a dedicated team of 201–300 professionals, we have delivered equipment to over 50 countries. Our annual export value of US$10–50 million demonstrates the trust of international clients. Although specific product certifications are not listed here, our quality management system is designed in accordance with ISO9001, ISO14000, and other international standards (certificates available upon request). We offer comprehensive after-sales support, including remote troubleshooting, spare parts supply, and on-site commissioning guidance.
Frequently Asked Questions (FAQ)
-
Q: What types of liquids can this MVR system handle?
A: It is suitable for aqueous solutions with moderate to high salinity, such as industrial wastewater (chemical, pharmaceutical), brine concentration, landfill leachate, and food processing effluents. Highly corrosive or scaling liquids may require additional pre-treatment or material upgrades. -
Q: Is the remote monitoring feature included in the standard package?
A: Yes, the standard system includes a remote monitoring port (Ethernet/RS485). A cloud-based dashboard and optional 4G modem are available upon request. Basic access is provided free for the first year. -
Q: What is the typical power consumption per ton of evaporated water?
A: Under normal conditions (boiling point around 100°C), the compressor consumes about 40–55 kWh per ton of water evaporated. Actual consumption depends on feed temperature and concentration. -
Q: How long does delivery take?
A: Standard lead time is 45–60 days after payment, depending on configuration. Custom orders with special material or higher capacity may require 75–90 days. -
Q: What is the warranty period?
A: We offer 12 months from date of commissioning or 18 months from shipment, whichever occurs first. Extended warranty plans are negotiable. -
Q: Can the system be operated in fully automatic mode?
A: Yes, the PLC controls all sequences: preheating, startup, steady-state adjustment, and shutdown. Operators only need to set target concentration and start/stop commands. -
Q: Do you provide training for our staff?
A: Yes, we provide both online and on-site training. Our technical team will demonstrate operation, maintenance, and troubleshooting procedures. A detailed manual in English is included. -
Q: Is the 316L stainless steel suitable for chloride-containing wastewater?
A: 316L has good resistance to chlorides (up to about 2000 ppm at operating temperature, depending on pH and temperature). For higher chloride levels, we recommend upgrading to duplex stainless steel or titanium (optional).
Conclusion & Call to Action:
With our proven track record in the global market, Qingdao Conqinphi Environmental Technology Group Co., Ltd. guarantees a high-quality MVR evaporation system that meets your exact process requirements. Our 1500kg/h 316L model with remote monitoring offers the perfect balance of performance, durability, and smart operation. We invite you to contact our sales engineers for a customized proposal, technical datasheet, or to schedule a factory visit (virtual or physical). Let us help you achieve energy-efficient concentration and water reuse while reducing your operational costs.
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