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The high shear emulsification tank is the most advanced mixing equipment currently used in the food, pharmaceutical and chemical industries. When the high-speed emulsification head operates, the materials at the center of the rotor are thrown at high speed towards the stator. Through the tooth gap of the stator, the materials are sheared, collided and crushed between the rotor and the stator to achieve the purpose of emulsification. It is a device that integrates functions such as mixing, emulsification, homogenization, dissolution and pulverization.
The high shear emulsification tank is designed for batch production. It adopts a claw-type interlocking and bidirectional feeding structure, which avoids the dead corners and vortex phenomena caused by the difficulty of the upper part of the material being sucked in. The strong shear force enables an increase in production efficiency and the quality of dispersion and emulsification. This equipment efficiently, rapidly and uniformly distributes one or more phases into another continuous phase. Usually, the various phases are insoluble to each other. Due to the high tangential speed generated by the high-speed rotation of the rotor and the strong mechanical effect brought by high frequency, the insoluble solid phase, liquid phase and gas phase are dispersed and emulsified uniformly and finely in an instant under the joint action of the corresponding mature process and appropriate additives. Through the frequent repetition of high frequency, a stable and high-quality product is ultimately obtained.
The high shear emulsification tank has the advantages of energy saving, corrosion resistance, strong production capacity, simple structure and easy cleaning. It is mainly used for high-speed stirring and uniform mixing of cream, gelatin, sucralose, dairy products and sugar beverages, drugs, chemicals and other elements and various drugs after combination. It is an indispensable equipment for manufacturing food, beverages, chemicals and medicine. It is a high-performance homogenizing and emulsifying equipment used for continuous production or cyclic processing of materials that need dispersion, emulsification and crushing.
Working principle:
When the centrifugal high-speed emulsifying head of the high shear emulsifying tank is in operation, it can generate a huge rotational suction force, which rotates and sucks the materials directly above the rotor downward, and then throws them at the stator at high speed. After undergoing high-speed shearing, collision, and pulverization between the rotating and stationary rotors, the materials gather at the outlet and are ejected. Meanwhile, the pipeline-type high shear emulsifying machine is equipped with 1-3 sets of paired and interlocking multi-layer stationary and rotating rotors in the narrow space of the cavity. The rotors rotate at high speed under the drive of the motor, generating strong axial suction force to suck the materials into the cavity for repeated processing of fine materials. In the shortest time, it can carry out dispersion, shearing, and emulsification treatment of the materials, thereby producing fine and long-term stable products.
Technical parameters:
Nominal volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L 15000L
Diameter of cylinder (mm) Φ550 Φ800 Φ900 Φ1200 Φ1400 Φ1600 Φ1800 Φ2300 Φ2600
Motor power (kw) 2.2 4 5.5 7.5 18.5 22 37 55 75
Rotation speed (rpm) 2800 2800 2800 2800 2800 1400 1400 1400 1400
Working pressure ≤0.09 Mpa
Working temperature ＜160℃ Note:
◎ The stirring power shown in the chart is the standard configuration. If the customer has any other requirements, please specify.
◎ The working pressure of the jacketed chamber is ≤ 0.09 Mpa. If the customer has special requirements, it can be customized as per the requirements.
◎ The process parameters required for selecting the emulsification tank: material properties, working pressure, working temperature, special requirements, etc.
Technical Requirements:
1. Document support: We can provide drawings of equipment structure dimensions (in PDF format), operation manuals, etc.
2. According to the requirements of usage functions, the following standards are adopted for design, manufacturing and inspection respectively.
A. Chapter 4, Clauses 31-37 of the "Good Manufacturing Practice for Pharmaceutical Products (Revised in 1998)".
B. "Steel Pressure Vessels (GB150-1998)".
C. "Steel Welded Atmospheric Pressure Vessels (JB/T4735-1997)".
D. "Food Machinery Safety and Hygiene (GB16798-1997)".
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