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Help CenterSingle Wall Corrugated Pipe Extrusion Line for Dust Collector and Washing Machine Drain Pipe
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Qingdao Yongke Machinery Co., Ltd., established in 2010 with a factory area of 10,000-30,000 square meters and a team of 51-100 experienced employees, proudly presents our Single Wall Corrugated Pipe Extrusion Line specifically designed for producing dust collector and washing machine drain pipes. With over a decade of manufacturing expertise, we have engineered this line to deliver consistent quality, high efficiency, and ease of operation. Our extrusion line is built to meet the rigorous demands of global markets, serving customers across North America, South America, Europe, Asia, Africa, and Oceania. By integrating advanced technology and rigorous quality control, we ensure that every machine delivers reliable performance for your production needs.
This extrusion line is a complete solution for manufacturing single wall corrugated pipes from HDPE or PP materials. It features a robust extruder, a specially designed corrugated forming unit, a cooling system, a haul-off unit, and a cutter. The line is optimized for producing pipes with excellent flexibility, durability, and uniform wall thickness, making them ideal for dust collector hoses and washing machine drain pipes. Below we outline the key features, technical specifications, and benefits in detail.
Key Features & Advantages
- High Efficiency Production: The line achieves production speeds of 5-15 meters per minute, depending on pipe diameter, ensuring high output with minimal downtime.
- Precision Corrugation: Our unique mold design and vacuum forming technology ensure uniform corrugation and consistent pipe dimensions, reducing waste and improving product quality.
- Energy-Saving Design: The extruder is equipped with a high-efficiency motor and a barrel heating system that reduces energy consumption by up to 15% compared to conventional models.
- Easy Operation & Maintenance: The PLC control system with a touch screen interface allows operators to easily adjust parameters such as temperature, speed, and cutting length. Quick-change mold design minimizes downtime for size changes.
- Robust Construction: Using high-quality steel and components, the machine is built for long-term continuous operation, with a lifespan of over 10 years under normal maintenance.
- Customizable Options: The line can be tailored to produce pipes with different diameters (20mm to 63mm), wall thicknesses, and colors. Additional features such as embossing, printing, or perforation are available upon request.
Technical Specifications
| Parameter | Value |
|---|---|
| Extruder Screw Diameter | 65mm / 75mm / 90mm (optional) |
| L/D Ratio | 28:1 – 30:1 |
| Pipe Diameter Range | 20 – 63 mm |
| Production Speed | 5 – 15 m/min |
| Total Installed Power | 45 – 75 kW |
| Cooling Water Consumption | 3 – 6 m³/h |
| Machine Dimensions (L×W×H) | 18m × 1.5m × 2.2m (approx.) |
| Machine Weight | Approx. 5,000 – 8,000 kg |
Why Choose Our Single Wall Corrugated Pipe Extrusion Line?
- Reliable Performance: All components are sourced from reputable suppliers, and the machine undergoes strict quality testing before shipment.
- Low Maintenance Costs: The modular design allows easy access to all parts, and common spare parts are readily available.
- Global Support: We offer installation supervision, commissioning, and training for your operators. Our after-sales team is available 24/7 for technical support.
- Versatile Applications: Besides dust collector and washing machine drain pipes, the line can also produce pipes for automotive harnesses, cable protection, and other industrial uses.
Qingdao Yongke Machinery Co., Ltd. has been a trusted manufacturer since 2010, with an annual export value of US$1 million – US$1.5 million. We hold ISO9001, ISO14000, and OHSAS18001 certifications, ensuring our production processes meet international standards. Our machines have been exported to over 30 countries and regions, including North America, Southeast Asia, and Europe. We are committed to providing high-quality extrusion solutions with competitive pricing and excellent service. Contact us today for a customized quotation or to schedule a factory visit. We look forward to partnering with you to boost your production capacity.
FAQ
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What materials can be used in this extrusion line?
It is primarily designed for HDPE and PP. Other thermoplastics can be processed after consultation with our engineers. -
What is the typical output per hour?
For a 32mm diameter pipe, the output is approximately 50-80 kg/hour, depending on the speed and wall thickness. -
How long does it take to change molds for different pipe sizes?
With our quick-change design, mold change can be completed within 30 minutes by an experienced operator. -
Do you provide training for our staff?
Yes, we offer on-site training for your operators and maintenance personnel as part of the installation package. -
What is the warranty period?
We provide a standard 12-month warranty covering manufacturing defects, with extended warranty options available upon request. -
Is the machine suitable for producing corrugated pipes with perforations?
Yes, we can add a perforation unit to the line for producing drainage pipes with holes. -
What is the delivery time?
Typically 30-45 days after receiving the deposit, depending on order quantity and customization. -
Can the line be integrated with a downstream coiling machine?
Absolutely. We can supply an automatic coiler or winder to complete the production line.
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