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Help CenterFully Automatic PVC Rib Wound Suction Hose Spiral Pipe Extrusion Equipment
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Qingdao Yongke Machinery Co., Ltd., established in 2010 with a factory area of 10,000–30,000 m², is a professional manufacturer specialized in plastic extrusion equipment. Our Fully Automatic PVC Rib Wound Suction Hose Spiral Pipe Extrusion Equipment is designed to produce high-quality PVC ribbed suction hoses with spiral reinforcement, widely used in agriculture, construction, mining, and industrial vacuum applications. Backed by ISO9001, ISO14000, and OHSAS18001 certifications, this machine ensures reliable performance, energy efficiency, and consistent output.
Our equipment integrates advanced PLC touch-screen control, automatic feeding, and precise temperature management, allowing seamless operation with minimal manual intervention. The rib-winding system applies PVC ribs spirally onto the hose body, enhancing kink resistance, flexibility, and vacuum strength. Whether you need standard or custom hose diameters, our extrusion line delivers stable production with low waste.
Key Features & Technical Specifications
- Fully Automatic Control: PLC system with HMI touch screen for real-time monitoring of temperature, speed, and pressure.
- High-Efficiency Extruder: 125 mm screw with bimetallic barrel, offering a long service life and wear resistance.
- Precision Rib Winding Unit: Servo-driven winding head to apply evenly spaced PVC ribs with adjustable pitch and width.
- Multi-zone Temperature Control: 5–7 independent heating/cooling zones ensure uniform melting and stable extrusion.
- Vacuum Sizing Tank: Ensures accurate outer diameter and wall thickness of the hose.
- Spray Cooling Tank: Efficient water circulation system with adjustable nozzle angles for rapid cooling.
- Haul-off & Cutter: Synchronized caterpillar haul-off with automatic cutter for precise length cutting.
- Energy Saving Design: Inverter-driven motors reduce power consumption by up to 20% compared to traditional systems.
| Parameter | Value |
|---|---|
| Screw Diameter | 125 mm (optional 90–150 mm) |
| L/D Ratio | 28:1 / 30:1 |
| Output Capacity | 150 – 250 kg/h |
| Installed Power | 75 – 90 kW |
| Applied Hose Diameter | 25 – 150 mm (customizable) |
| Rib Pitch Range | 10 – 50 mm |
| Cooling Length | 4 – 8 m (optional) |
| Cutting Length Accuracy | ±2 mm |
Benefits for Your Production
- Increased Efficiency: Fully automatic operation reduces labor costs by up to 50%.
- Superior Hose Quality: Uniform rib winding ensures excellent collapse resistance and vacuum performance.
- Flexible Production: Quick mold changeover enables production of different hose diameters and rib patterns.
- Low Maintenance: Heavy-duty components and centralized lubrication system minimize downtime.
- Energy & Material Savings: Optimized screw design and precise temperature control reduce scrap and power consumption.
With our Fully Automatic PVC Rib Wound Suction Hose Spiral Pipe Extrusion Equipment, you can produce hoses that meet international standards for suction applications. The line is suitable for both soft PVC and rigid PVC formulations, and the rib hardness can be adjusted according to customer requirements.
Why Choose Qingdao Yongke Machinery?
As a manufacturer with over a decade of experience (since 2010), we have supplied extrusion lines to more than 20 countries including North America, Southeast Asia, Africa, and Europe. Our annual export value of US$1 Million – US$1.5 Million reflects the trust of global buyers. We are committed to providing complete after-sales support, including installation guidance, training, and spare parts availability.
Our factory spans 10,000–30,000 m² with a dedicated R&D team and skilled workers (51–100 employees). We hold ISO9001, ISO14000, and OHSAS18001 certifications, ensuring quality management, environmental responsibility, and occupational health safety.
We invite you to contact us for detailed quotations, technical drawings, or a factory visit. Our team is ready to customize the equipment to your specific hose dimensions and output requirements. Choose Yongke Machinery for reliable plastic extrusion solutions.
Frequently Asked Questions (FAQ)
-
What is the maximum hose diameter this machine can produce?
Our standard line covers diameters from 25 mm to 150 mm. Larger diameters (up to 200 mm) are achievable with optional tooling. -
How many operators are needed for the extrusion line?
Due to the fully automatic PLC control, only 1–2 operators are required for normal production. -
Can I use recycled PVC material?
Yes, the machine is compatible with PVC regrind (up to 30% blend) as long as the material has consistent properties. -
What is the typical warranty period?
We offer a 12-month warranty from the date of shipment, covering manufacturing defects in the main components. -
Do you provide installation and training?
Yes, we can send an engineer to your site for commissioning and operator training, or provide online support. -
What is the minimum order quantity?
We accept one complete set as a trial order, and can offer a discount for multiple lines. -
How long does production take after placing an order?
Standard production time is 30–45 days, depending on customization and current workload. -
Is the equipment voltage adjustable to different countries?
Yes, we can custom-design the electrical system according to your local voltage (380V/50Hz, 480V/60Hz, etc.).
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