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Four-Effect Evaporation Crystallizer With 12-Month Performance Warranty
Product Spotlights
This Four-Effect Evaporation Crystallizer delivers exceptional energy efficiency, cutting steam consumption by up to 75% versus single-effect systems. It integrates evaporation and crystallization for continuous, high-yield processing of chemicals, pharmaceuticals, and wastewater. Built with corrosion-resistant 316L stainless steel and full PLC automation, it ensures reliable, low-maintenance operation. Backed by a 12-month performance warranty from an established manufacturer, it offers a robust solution for cost reduction and environmental compliance.
US$ 5260 - 95890
MOQ: 1 Combo
Key Specifications
Get Latest Price
Material:
Other, 316L Stainless Steel (main wetted parts)
Warranty:
12-month comprehensive performance warranty
Configuration:
Four-effect evaporation with integrated crystallizer
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Material
Other, 316L Stainless Steel (main wetted parts)
Warranty
12-month comprehensive performance warranty
Configuration
Four-effect evaporation with integrated crystallizer
Capacity Range
Customizable from 500 to 5000 kg/hr water evaporation
Application Fields
Chemical, Pharmaceutical, Food, Wastewater Zero Liquid Discharge
Key Function
High-efficiency concentration and crystallization
Control System
Fully automated PLC with touchscreen interface
Heating Source
Available for steam, thermal oil, or electric heating
As a leading manufacturer specializing in environmental and separation technology, Qingdao Conqinphi Environmental Technology is proud to introduce our advanced Four-Effect Evaporation Crystallizer. Engineered for superior energy efficiency and reliable operation, this system is designed to tackle the most demanding concentration and crystallization challenges across various industries. With over eight years of expertise since our establishment in 2015 and a sprawling modern factory, we deliver equipment that not only meets but exceeds performance expectations, backed by our solid 12-month performance warranty for your peace of mind.
The core value of our Four-Effect Evaporation Crystallizer lies in its significant reduction of operational energy costs. By cleverly reusing the latent heat from the vapor of one effect to heat the next, it achieves remarkable thermal efficiency. This makes it an ideal solution for projects aiming for sustainable operation and reduced environmental footprint, particularly in Zero Liquid Discharge (ZLD) applications.
Detailed Product Features & Technical Advantages:
- High-Efficiency Multi-Effect Design: The four-effect configuration dramatically lowers steam consumption compared to single or double-effect systems. The progressive evaporation stages ensure maximum heat recovery, leading to operating costs that are a fraction of those associated with less advanced equipment.
- Integrated Crystallization Section: Unlike standalone evaporators, our unit features a built-in crystallizer (often forced-circulation or Oslo type), allowing for continuous, controlled crystal growth. This results in uniform crystal size distribution, which is critical for product quality in pharmaceuticals and fine chemicals.
- Superior Construction Materials: Critical wetted parts are constructed from high-grade 316L stainless steel, providing exceptional corrosion resistance against aggressive process media, ensuring long service life and product purity.
- Advanced Automation & Control: The system is governed by a fully automated PLC with a user-friendly touchscreen interface. It enables precise control over parameters like temperature, pressure, density, and feed rate, ensuring consistent output and minimal operator intervention.
- Flexible Heating Source Options: To adapt to your plant's utilities, the crystallizer can be designed to utilize steam, thermal oil, or electric heating, providing significant flexibility in integration.
- Compact & Modular Design: Despite its multi-effect complexity, our engineering focuses on a compact footprint and modular construction, which simplifies installation, reduces site work, and allows for future capacity expansion.
Key Technical Specifications:
| Parameter | Specification / Range |
| Evaporation Capacity | 500 - 5000 kg/hr (water evaporation, customizable) |
| Number of Effects | Four (4) |
| Final Product Form | Concentrated Solution or Solid Crystals |
| Operating Pressure | Vacuum operation (typical) |
| Control System | PLC with SCADA interface, remote monitoring optional |
| Main Material | 316L / 304 Stainless Steel (customizable) |
Benefits for Your Business:
- Drastic Energy Savings: Reduce your steam or energy consumption by up to 75% compared to single-effect evaporation, directly improving your bottom line.
- Enhanced Product Recovery: Efficient crystallization ensures high yield and valuable product recovery from process streams.
- Reliable, Hands-Off Operation: Automated controls minimize labor costs and human error, ensuring 24/7 stable operation.
- Environmental Compliance: Achieve wastewater minimization or ZLD goals, turning waste into a manageable solid and reusable water.
- Reduced Maintenance: Robust design and corrosion-resistant materials lead to lower lifetime maintenance costs and less downtime.
When you choose Qingdao Conqinphi, you are not just buying a piece of equipment; you are partnering with an experienced manufacturer with a proven track record. Our annual export value of US$10-50 Million and presence across continents from Eastern Europe to Southeast Asia testify to the global trust in our technology. Operating from a 10,000-30,000 square meter facility with a dedicated team of over 200 professionals, we have the capacity and expertise to deliver and support large-scale industrial projects. The comprehensive 12-month performance warranty on this Four-Effect Evaporation Crystallizer underscores our confidence in its quality and durability. Contact us today to discuss how this efficient system can be customized to optimize your specific process and contribute to your operational success.
Frequently Asked Questions (FAQ):
-
Q: What is the primary advantage of a four-effect system over one with fewer effects?
A: The main advantage is substantially lower energy consumption. Each subsequent effect uses vapor from the previous one as its heat source, reusing energy multiple times. A four-effect system can save approximately 75% of the steam required by a single-effect unit for the same evaporation duty. -
Q: Can this crystallizer handle feeds with fouling or scaling tendencies?
A: Yes. The design, particularly the forced-circulation crystallizer option, is well-suited for feeds prone to scaling. The high circulation velocity helps minimize deposit formation on heat transfer surfaces. Material selection (e.g., 316L SS) and optional anti-fouling features can be incorporated based on your specific feed analysis. -
Q: Is the 12-month warranty covering all parts and performance?
A: Our performance warranty covers defects in materials and workmanship under normal use. Crucially, it also guarantees that the unit will meet the agreed-upon performance specifications (e.g., evaporation capacity, steam consumption) for a period of 12 months from commissioning. -
Q: How long does it typically take from order to delivery?
A: Lead time depends on the capacity and customization level. For standard models, delivery can be within 4-6 months. We provide a detailed project schedule upon finalizing the technical specifications. -
Q: Do you provide installation supervision and operator training?
A: Yes, we offer comprehensive technical support. This typically includes detailed installation drawings, optional on-site supervision by our engineers for installation and commissioning, and thorough training for your operators and maintenance staff. -
Q: Can the system be automated for integration with our existing plant DCS?
A: Absolutely. The PLC control system is designed with standard communication protocols (e.g., Modbus, Profibus, Ethernet/IP) to allow seamless integration and data exchange with your central Distributed Control System (DCS) for unified plant management. -
Q: What after-sales support do you offer?
A: Our support includes remote technical assistance, a readily available inventory of common spare parts, and the availability of service engineers. We are committed to ensuring the long-term, efficient operation of your equipment. -
Q: Are your systems compliant with food or pharmaceutical industry standards?
A: While the base design follows GMP principles with sanitary finishes, specific compliance (like 3A for food) depends on the exact application. We can design and construct the system to meet the specific certification requirements of your industry upon request.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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