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Customizable Forced Circulation Evaporator for Food Grade Applications
Product Spotlights
Tailored forced circulation evaporator for food-grade concentration, built with hygienic stainless steel. Offers high efficiency for viscous products, precise temperature control to preserve quality, customizable capacity (1,000-50,000 L/hr), multi-effect options for energy savings, PLC automation, and CIP cleaning. Designed to support HACCP compliance and reliable operation.
US$ 54300 - 829000
MOQ: 1 Combo
Key Specifications
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Material:
Other, Food-grade stainless steel (304/316)
Application:
Other, Juice concentration
Capacity:
Customizable from 1000 to 50000 liters/hour
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
15 days
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Material
Other, Food-grade stainless steel (304/316)
Application
Other, Juice concentration
Capacity
Customizable from 1000 to 50000 liters/hour
Configuration
Single or multi-effect, vertical/horizontal
Standard
HACCP compliant, customizable to meet ISO standards
Function
High-efficiency concentration with low energy consumption
Control System
PLC-based automation with touchscreen interface
Heat Source
Steam, hot water, or electric heating (optional)
Cleaning System
CIP (Clean-in-Place) system available
As a leading manufacturer established in 2015, Qingdao Conqinphi Environmental Technology Group specializes in advanced evaporation solutions for the food industry. Our Customizable Forced Circulation Evaporator is engineered to meet the stringent requirements of food-grade applications, offering unparalleled efficiency, safety, and flexibility. With a factory spanning 10,000-30,000 square meters and a dedicated team of 201-300 professionals, we combine robust manufacturing capabilities with deep technical expertise to deliver evaporators that enhance your production line's performance and profitability. This system is designed to concentrate various food products while preserving quality and complying with critical food safety standards.
The core principle of a forced circulation evaporator involves actively pumping the product liquid through a heat exchanger and a separation vessel. This forced flow, unlike natural circulation, ensures:
- Higher Heat Transfer Rates: The vigorous circulation minimizes fouling and scaling on heat exchange surfaces, maintaining efficient operation over long periods.
- Better Handling of Viscous Liquids: It is ideal for concentrating syrups, fruit pulps, and dairy products which can become thick during evaporation.
- Precise Temperature Control: The controlled flow allows for optimal thermal management, crucial for preserving sensitive flavors and nutrients in food.
Key Technical Specifications & Features:
| Feature Category | Description & Options |
|---|---|
| Construction Material | Primary contact parts are constructed from food-grade stainless steel (AISI 304 or 316L), ensuring corrosion resistance and hygiene. |
| Capacity Range | Evaporation capacity is fully customizable, typically ranging from 1,000 L/hr to 50,000 L/hr, designed based on your feedstock and desired concentrate output. |
| Effect Configuration | Available as single-effect or multi-effect (e.g., double-effect, triple-effect) systems. Multi-effect configurations dramatically improve energy efficiency by reusing vapor from one effect as the heat source for the next. |
| Heat Source | Can be integrated with steam, hot water, or electric heating systems. The heat exchanger design is optimized for your available utility. |
| Automation & Control | Equipped with a advanced PLC control system and a user-friendly touchscreen HMI. Allows for automated control of temperature, pressure, flow rate, and density. |
| Cleaning System | A Clean-in-Place (CIP) system is available as an option, enabling thorough internal cleaning without manual disassembly, essential for food-grade hygiene. |
Advantages for Your Food Processing Business:
- Enhanced Product Quality: The forced circulation and precise temperature control help prevent localized overheating or burning, which is vital for maintaining the color, flavor, and nutritional value of delicate food concentrates like fruit juices and dairy proteins.
- Operational Efficiency & Cost Savings: High heat transfer efficiency and optional multi-effect design reduce energy consumption per unit of product evaporated. This translates directly to lower operating costs.
- Flexibility & Scalability: The customizable nature means the system is tailored to your specific raw material (e.g., apple juice, milk, sugar solution), desired final concentration, and plant space. It can be designed for future capacity expansions.
- Compliance & Safety: Built with materials and design principles that support compliance with food safety management systems like HACCP. Our manufacturing processes are governed by a comprehensive quality management system.
- Reliability & Low Maintenance: Robust construction and the forced circulation action that reduces scaling lead to longer uninterrupted run times and lower maintenance requirements.
Qingdao Conqinphi Environmental Technology Group stands as a trusted partner with an annual export value of US$10-50 Million and a global reach across North America, South America, Europe, Asia, Africa, and Oceania. Our commitment is reflected in a rigorous quality framework. We leverage this experience to provide you not just with a high-performance evaporator, but with a solution that integrates seamlessly into your food-grade production line, ensuring consistent output, safety, and a strong return on investment. Contact us to discuss how a customizable forced circulation evaporator can optimize your concentration process.
Frequently Asked Questions (FAQ)
-
Q: What is the main difference between a forced circulation evaporator and a natural circulation one?
A: In a forced circulation evaporator, a pump actively drives the liquid through the system, ensuring high velocity and preventing settling or fouling. Natural circulation relies on density differences created by heating, which can be less effective for viscous or fouling-prone food products. -
Q: Can this evaporator handle high-viscosity products like fruit purees or tomato paste?
A: Yes, the forced circulation design is particularly advantageous for viscous products. The pumped flow ensures the material moves efficiently through the heat exchanger even as its viscosity increases during concentration. -
Q: What food safety standards does the design comply with?
A: The system is designed with food-grade materials and cleanable geometry to support compliance with HACCP (Hazard Analysis Critical Control Point) principles. It can be customized to meet specific regional or customer standards. -
Q: How customizable is the capacity? What factors determine the final design?
A: Capacity is fully tailored. Key factors include your current and future production volume, the characteristics of the incoming liquid (Brix, viscosity, temperature), the desired final concentration, and the available utilities (steam pressure, electricity). -
Q: Is an automated control system included?
A: A PLC-based automation system with a touchscreen interface is typically included, allowing for precise control and monitoring of the process parameters. The level of automation can be further customized upon request. -
Q: What is the typical lead time for such a customized evaporator?
A: Lead time depends on the complexity and scale of the customized design. After finalizing specifications, typical manufacturing and delivery schedules range from a few months. A precise timeline is provided during the project planning phase. -
Q: Do you provide installation and commissioning services?
A: Yes, we can provide detailed installation guidelines, and commissioning support services are available upon request to ensure the system starts up correctly and meets performance expectations. -
Q: What kind of maintenance does this evaporator require?
A: Maintenance is relatively low due to the fouling-resistant design. Regular checks of the pump, sensors, and control system are recommended. The optional CIP system greatly simplifies internal cleaning maintenance.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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