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Help CenterHeavy-Duty Combined Wire Drawing & Barbed Wire Machine With PLC Control & Automatic Spooling
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As a leading manufacturer and exporter of wire processing machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly presents our advanced Heavy-Duty Combined Wire Drawing & Barbed Wire Machine. Engineered for efficiency and durability, this integrated solution is designed to streamline your barbed wire production from raw wire to finished spool. Based in the industrial hub of Hengshui, Hebei, and shipping globally from Tianjin Port, we understand the demands of markets from South America to Southeast Asia, Africa, and Europe. Our machine embodies our commitment to providing robust, automated equipment that enhances productivity and reduces operational costs for fencing material manufacturers worldwide.
This machine represents a significant leap in wire fabrication technology, combining two critical processes into one seamless, PLC-controlled unit. It is built to handle continuous, heavy-duty operation, making it an ideal investment for businesses looking to scale their production capacity.
- Integrated Process Flow: Eliminates the need for separate machines for drawing and barbing, saving floor space, labor, and transfer time between stages.
- Advanced PLC Control: The heart of the machine features a programmable logic controller with a user-friendly touch screen interface. This allows for precise control over all parameters, easy setup for different product specifications, and consistent, repeatable output quality.
- Superior Wire Drawing Module: Equipped with high-torque motors and hardened tungsten carbide dies, the drawing section efficiently reduces the diameter of incoming wire rods to the precise gauge required for barbed wire, improving tensile strength and surface finish.
- Precision Barb Forming: The barbing section utilizes high-quality tool steel cutters and forming tools to create sharp, uniform barbs at precise intervals along the wire strand, ensuring a reliable and effective fencing product.
- Fully Automatic Spooling System: The finished barbed wire is automatically wound onto spools with consistent tension and layering. The system includes automatic spool changeover (optional) for uninterrupted production runs.
- Robust Construction: Built on a heavy-duty steel frame with reinforced components, the machine is designed for minimal vibration and long-term reliability even under demanding operating conditions.
- Safety Features: Includes emergency stop buttons, protective guards, and electrical safety systems to ensure a safe working environment for operators.
Here is a summary of key technical specifications:
| Parameter | Specification |
|---|---|
| Machine Type | Combined Wire Drawing & Barbed Wire Making |
| Control System | PLC with Color Touch Screen HMI |
| Input Wire Diameter | Customizable (e.g., 5.5mm - 9.5mm rod) |
| Output Barbed Wire Gauge | Customizable (e.g., 12G - 16G) |
| Barb Spacing | Adjustable (e.g., 75mm - 125mm) |
| Production Speed | High-Speed, Variable via PLC |
| Spool Capacity | Adaptable to Standard Spool Sizes |
| Main Power | Three-Phase, 380V/50Hz (or customizable) |
| Automation Level | Fully Automatic Spooling, Semi-Auto Loading |
The benefits for your operation are substantial. By integrating drawing and barbing, you significantly reduce material handling, lower energy consumption per unit produced, and minimize the potential for quality issues during inter-process transfers. The PLC system reduces the skill level required for operation and allows for quick changeovers between different wire types or barb spacings, enhancing your flexibility to meet diverse customer orders. The automatic spooling ensures neat, professional packaging ready for shipment or sale, reducing manual labor and improving presentation.
Trust in Hebei Jinlongyu is built on a foundation of global reach and proven performance. Our machinery is successfully operating in diverse markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, a testament to its adaptability and reliability under various climatic and industrial conditions. Sourced directly from our facility in Hengshui and shipped efficiently via Tianjin Port, you receive not just a machine, but a comprehensive solution backed by our export expertise. This Heavy-Duty Combined Machine is engineered to be a workhorse in your production line, delivering consistent, high-quality barbed wire with remarkable efficiency. Contact us today to discuss how this machine can be configured to meet your specific production targets and transform your fencing wire manufacturing capabilities.
Frequently Asked Questions (FAQ)
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Q: What is the main advantage of a combined machine over separate units?
A: The primary advantage is a streamlined production flow. It saves significant factory space, reduces labor for material transfer between machines, minimizes energy consumption, and provides better consistency as the wire is processed in one continuous operation. -
Q: How user-friendly is the PLC control system for new operators?
A: Very user-friendly. The touch-screen interface uses intuitive icons and menus. Basic operations like starting, stopping, and speed adjustment are simple, and recipe storage for different product settings allows for easy changeovers with minimal training. -
Q: Can this machine produce barbed wire with different barb spacings?
A: Yes, absolutely. The barb spacing is fully adjustable through the PLC control panel. You can pre-set and save multiple spacing patterns (e.g., 3-inch, 4-inch, 5-inch) for quick switching between production runs. -
Q: What kind of maintenance does this heavy-duty machine require?
A: It requires standard industrial maintenance. This includes regular lubrication of moving parts, inspection and replacement of wear items like drawing dies and barbing tools, and keeping the electrical panels clean. A detailed maintenance schedule is provided. -
Q: Is the automatic spooling system included, or is it an option?
A: The automatic spooling function is a core feature of this model. For fully automatic spool changeover without stopping the machine, that is an available upgrade option to further enhance productivity. -
Q: What range of input wire rod diameters can the drawing module handle?
A: The machine is customizable to suit your standard raw material. Common configurations handle input rods from approximately 5.5mm up to 9.5mm in diameter. We can configure the drawing block and dies according to your specific needs. -
Q: Do you provide installation support and training for the machine?
A: Yes, we provide detailed installation manuals, wiring diagrams, and operational guides. For overseas clients, we can arrange for our engineers to provide on-site or remote installation guidance and operator training upon request. -
Q: How does the machine ensure consistent tension during the automatic spooling process?
A: The spooling system incorporates an electronic or mechanical tension control device. This device automatically adjusts to maintain preset tension levels, ensuring tight, even winding and preventing loose or tangled wire on the spool.
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