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Help CenterReliable Combined Wire Drawing Barbed Wire Machine With Mill Test Report and Technical Support
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As a specialized manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our Reliable Combined Wire Drawing Barbed Wire Machine. This integrated production line is engineered for manufacturers seeking to streamline their barbed wire fabrication process, combining wire drawing and barbed wire forming into a single, efficient unit. We understand the critical need for durability and consistent output in fencing material production, which is why this machine is built with robustness and operational simplicity at its core. With our extensive experience serving diverse markets from South America and Southeast Asia to Africa, Oceania, and Europe, we have tailored this equipment to meet international demands for reliable, high-quality barbed wire manufacturing.
This machine represents a significant advancement in wire processing technology, designed to transform raw steel wire rod into finished barbed wire coils in a continuous operation. By integrating the drawing and forming processes, it eliminates the need for multiple standalone machines, saving valuable floor space, reducing labor costs, and minimizing material handling. The inclusion of a Mill Test Report (MTR) with every machine shipment provides verifiable documentation of the material quality used in key components, offering you transparency and confidence in your investment. Furthermore, our commitment extends beyond the sale with comprehensive technical support, ensuring your team can achieve optimal productivity quickly and maintain the machine for years of reliable service.
Core Features and Technical Advantages:
- Integrated Design: Performs wire drawing, straightening, twisting, and barb forming in one seamless sequence, dramatically improving production efficiency.
- High-Precision Drawing System: Equipped with multiple drawing dies and a powerful motor to accurately reduce wire diameter from a standard 5.5-6.5mm rod down to the desired specification for barbed wire (e.g., 2.5mm).
- Durable Construction: Key frames and components are fabricated from high-strength steel to withstand the constant stress of wire drawing and forming operations.
- User-Friendly PLC Control: The automated control system via a Programmable Logic Controller (PLC) and Touch Screen Human-Machine Interface (HMI) allows for easy setup, speed adjustment, and monitoring of production parameters.
- Customizable Configuration: The machine can be tailored to produce different barb spacings, twist types (single or double), and wire gauges to meet specific market requirements or client specifications.
- Safety Features: Includes emergency stop buttons, protective covers over moving parts, and electrical safety systems to protect operators.
Detailed Technical Specifications:
| Parameter | Specification |
|---|---|
| Input Wire Diameter | 5.5 mm - 6.5 mm (Wire Rod) |
| Finished Wire Diameter | 2.0 mm - 2.8 mm (Customizable) |
| Drawing Speed | Adjustable, typically 100-300 meters/minute |
| Main Motor Power | Customizable (e.g., 30KW, 45KW, 55KW) |
| Barb Spacing | 75 mm - 125 mm (Adjustable) |
| Power Supply | 380V/50Hz/3Phase or customizable upon request |
| Machine Dimensions (L*W*H) | Approx. 12m x 2.5m x 2m (Varies with configuration) |
| Control System | PLC (Siemens/Mitsubishi optional) + Touch Screen |
Benefits for Your Business:
- Reduced Operational Costs: The combined process lowers energy consumption per unit of output and requires fewer operators compared to separate drawing and twisting lines.
- Enhanced Product Consistency: Automated control ensures uniform wire diameter, barb shape, and twist tension across the entire production run, leading to higher-quality barbed wire.
- Increased Production Capacity: The continuous operation design minimizes downtime between processes, allowing for higher throughput to meet large orders from agricultural, security, and construction sectors.
- Lower Maintenance: The simplified mechanical layout with fewer transfer points between stations reduces wear points and simplifies routine maintenance.
- Flexibility: Quick adjustment features allow you to switch between different product specifications with minimal downtime, catering to varied customer demands.
Trust and Global Reach: Hebei Jinlongyu leverages its strategic location and logistics network, shipping reliably from Tianjin Port to a global clientele. Our presence in markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe is a testament to the adaptability and reliability of our machinery in diverse operating conditions. We don't just sell a machine; we provide a production solution backed by verifiable quality documentation (Mill Test Report) and sustained partnership through technical support. This includes detailed installation manuals, operational training guides (available digitally or in-person), and responsive remote assistance for troubleshooting. Investing in our Combined Wire Drawing Barbed Wire Machine means investing in a proven, efficient, and supported path to expanding your wire product manufacturing capabilities. Contact us today to discuss your production needs and receive a tailored solution proposal.
Frequently Asked Questions (FAQ):
-
Q: What is the primary advantage of a 'combined' machine over separate drawing and barbed wire machines?
A: The primary advantage is integrated efficiency. It consolidates two major processes into one continuous flow, reducing floor space requirements, minimizing intermediate handling, lowering labor costs, and increasing overall production speed by eliminating the transfer and setup time between separate machines. -
Q: What does the 'Mill Test Report' include, and why is it important?
A: The Mill Test Report is a quality certificate from the steel mill for the raw materials (like the steel for key shafts and gears) used in building the machine. It details chemical composition and mechanical properties (tensile strength, yield strength). It's crucial as it provides transparent verification of the material quality, ensuring the machine's core components are durable and fit for long-term, heavy-duty operation. -
Q: What kind of technical support do you provide after purchase?
A: Our support package includes comprehensive installation guidance (via detailed drawings and video calls), operator training materials, and ongoing access to technical consultation for operational or maintenance questions. For more complex issues, we can arrange for engineer support, subject to mutual agreement. -
Q: Can this machine produce different types of barbed wire, like double-strand or with different barb lengths?
A: Yes, the machine is designed with adjustable features. By changing the forming tools and adjusting the PLC settings, it can be configured to produce both single and double-strand barbed wire, and the spacing between barbs can be modified within a standard range to meet different regional standards or customer specifications. -
Q: What is the typical power requirement, and can it be adapted for my country's voltage?
A: The standard configuration is often for 380V, 3-phase, 50Hz power, common in industrial settings. However, we understand global variations and offer customizable power options. Please inform us of your local voltage and frequency (e.g., 440V/60Hz), and we can configure the motor and electrical system accordingly. -
Q: How do we handle machine maintenance and sourcing spare parts?
A: We provide a detailed maintenance manual listing all wear parts (like drawing dies, bearings, gears). Most standard mechanical parts are widely available internationally. For specialized components, we maintain an inventory and can ship them promptly from Tianjin Port. We guide you on routine maintenance to extend machine life. -
Q: What is the lead time for manufacturing and delivering this machine?
A: Lead time depends on the specific customization and current production schedule. For a standard configuration, it typically ranges from 30 to 45 days after order confirmation. We provide a more accurate timeline upon finalizing your technical requirements. -
Q: Do you offer any warranty on the machine?
A: Yes, we provide a standard warranty period covering manufacturing defects in materials and workmanship. The specific terms and duration (e.g., 12 months for main parts) will be clearly stated in our commercial contract. Our technical support continues beyond the warranty period.
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