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Help CenterAutomatic Combined Wire Drawing and Barbed Wire Twisting Machine, Output 500kg/Hour
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As a leading manufacturer and exporter in the wire processing machinery industry, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced Automatic Combined Wire Drawing and Barbed Wire Twisting Machine. Engineered for efficiency and reliability, this integrated system is designed to meet the high-volume production demands of fencing manufacturers worldwide. By combining two critical processes into a single, automated unit, we deliver a solution that significantly reduces labor costs, minimizes floor space, and maximizes output consistency. Our commitment to robust design and practical innovation ensures this machine becomes a cornerstone of productivity for your barbed wire production line.
This machine represents a significant technological leap in wire fabrication. It seamlessly integrates the wire drawing process, which reduces the diameter of the input wire rod to the desired gauge, with the precise twisting and barb-forming process required for standard or reverse twist barbed wire. The fully automatic operation, centered around a potential PLC control system, ensures minimal manual intervention, leading to a stable output of up to 500 kg per hour. This makes it an ideal choice for businesses looking to scale up production for agricultural fencing, perimeter security, ranch boundaries, and construction site demarcation.
Core Features and Operational Advantages:
- Integrated Two-in-One Design: Eliminates the need for separate drawing and twisting machines, saving on initial investment, energy consumption, and factory layout complexity.
- High-Efficiency Output: Engineered for continuous operation, delivering a consistent output of 500 kg/hour, enabling you to fulfill large orders reliably.
- Automated Precision: From pay-off to finished coil, the process is automated. This ensures uniform barb spacing, consistent twist tension, and reduces product variability.
- Robust Construction: Built with high-strength steel and hardened gears to withstand the stresses of continuous high-speed wire processing, ensuring long service life and low maintenance.
- Material Versatility: Capable of processing various types of wire, including low carbon steel and galvanized wire, offering flexibility for different market requirements.
- User-Friendly Interface: Features a clear control panel. Advanced models can be equipped with a PLC system for easier parameter setting, fault diagnosis, and operation monitoring.
- Safety-Conscious Design: Incorporates necessary guards and emergency stop functions to protect operators during the high-speed production process.
Technical Specifications and Configuration:
The following table outlines key parameters of the standard model. Customizations are available to suit specific production needs.
| Parameter | Specification |
|---|---|
| Model | JLY-CWDT-500 (Standard) |
| Production Capacity | Up to 500 kg/hour |
| Input Wire Rod Diameter | Customizable (e.g., 6.5mm - 8mm) |
| Finished Barbed Wire Type | Standard Twist, Reverse Twist (configurable) |
| Barb Spacing | Adjustable (e.g., 75mm - 150mm) |
| Line Speed | Adjustable, optimized for 500kg/hr output |
| Main Motor Power | Subject to configuration |
| Control System | Conventional electrical control; PLC system optional |
| Machine Dimensions (L*W*H) | Approx. 12m x 3m x 2.5m (varies with configuration) |
Tangible Benefits for Your Business:
- Reduced Operational Costs: Lower labor dependency and higher throughput directly decrease your cost per kilogram of barbed wire produced.
- Enhanced Product Quality: Automated control yields barbed wire with consistent tensile strength, barb sharpness, and twist integrity, improving your market reputation.
- Improved Production Planning: Predictable high output allows for accurate scheduling and faster turnaround times for client orders.
- Competitive Edge: The ability to produce large volumes of quality barbed wire efficiently allows you to compete more effectively in both domestic and international markets.
Backed by Hebei Jinlongyu's extensive experience in serving a diverse global clientele across South America, Southeast Asia, Africa, Oceania, Europe, and the Middle East, this machine is built to perform in various industrial environments. Our strategic location near Tianjin Port facilitates smooth and cost-effective logistics for international shipments. We understand the critical need for durable and efficient machinery in the fencing industry. Choosing our combined machine is not just a purchase; it's an investment in streamlined production, consistent quality, and sustained business growth. Contact us today to discuss how this 500kg/hour solution can be configured for your specific factory requirements and start boosting your barbed wire production capacity.
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of a combined machine over separate drawing and twisting units?
A1: The primary advantage is space and cost efficiency. It reduces the footprint in your workshop, lowers the total equipment investment, and minimizes material handling between processes, leading to a smoother, more integrated production flow with less manpower.
Q2: Can this machine produce both standard and reverse twist barbed wire?
A2> Yes, the machine can be configured to produce both types. The twisting head mechanism can be adjusted or specified at the time of order to suit your desired barbed wire style.
Q3: What kind of wire rod can be used as raw material?
A3: The machine is designed to process low carbon steel wire rod, typically in diameters like 6.5mm or 8mm. It can also handle galvanized wire rod for producing pre-galvanized barbed wire. The exact input range can be customized.
Q4: Is the output of 500 kg/hour guaranteed for all wire gauges?
A4: The 500 kg/hour rating is a designed capacity under optimal conditions for a standard product mix. The actual output may vary slightly depending on the final wire diameter, barb spacing, and line speed settings chosen for a specific production run.
Q5: How automated is the operation? Does it require many operators?
A5> The process is fully automatic from the pay-off reel to the coiling of the finished product. Typically, only 1-2 operators are needed to monitor the machine, feed new wire rod coils, and handle the finished product coils, significantly reducing labor needs.
Q6: What after-sales support do you provide?
A6: We provide comprehensive support including detailed installation manuals, operational training guides, and a parts catalog. Technical consultation is available. Critical spare parts can be supplied to ensure minimal downtime.
Q7: Can the machine be customized for different electrical standards?
A7: Yes. We can configure the electrical system (motors, control panel) to match the voltage and frequency standards of your country, such as 380V/50Hz or 440V/60Hz.
Q8: What is the typical delivery time after order confirmation?
A8: Delivery time depends on the order queue and configuration complexity. For a standard model, it generally ranges from 30 to 45 days. We provide a reliable production schedule upon order confirmation.
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