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Wastewater LTE Pretreatment Solution for Textile Dyeing & Printing Facilities
Product Spotlights
Specifically engineered for textile dyeing wastewater, this LTE Pretreatment Solution utilizes low-temperature evaporation to effectively remove color and reduce COD. Its modular design ensures easy installation and scalability, while automated PLC control guarantees stable operation. Built with corrosion-resistant materials, it delivers reliable performance, helps meet discharge regulations, and lowers downstream treatment costs.
US$ 4980 - 694800
MOQ: 1 Combo
Key Specifications
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Application:
Other, Textile Dyeing and Printing Facilities
Technology Core:
LTE (Low-Temperature Evaporation) Pretreatment
Processing Capacity Range:
Customizable (e.g., 50-5000 m³/day)
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Application
Other, Textile Dyeing and Printing Facilities
Technology Core
LTE (Low-Temperature Evaporation) Pretreatment
Processing Capacity Range
Customizable (e.g., 50-5000 m³/day)
Key Treatment Targets
Suspended Solids, Color, COD/BOD
System Configuration
Modular Design, Skid-mounted Options
Material Construction
Corrosion-resistant Materials (e.g., SS304/316)
Control System
PLC-based Automatic Control
Service Support
Technical Consulting & Installation Guidance
As a leading manufacturer in environmental technology since 2015, Qingdao Conqinphi Environmental Technology Group is dedicated to providing industrial wastewater solutions. Our Wastewater LTE Pretreatment Solution is specifically engineered for the challenging effluent from textile dyeing and printing operations. With over 10,000 square meters of manufacturing space and a team of 201-300 professionals, we deliver robust, efficient systems that help facilities meet discharge standards, reduce environmental impact, and lower overall treatment costs from the very first stage.
Core Product Features & Technical Advantages:
- Advanced LTE Technology: Our system utilizes Low-Temperature Evaporation (LTE) as a core pretreatment step. This process effectively concentrates contaminants at lower energy inputs compared to conventional thermal methods, making it a cost-effective choice for handling large volumes of high-color, high-COD textile wastewater.
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Targeted Contaminant Removal: The solution is meticulously designed to tackle the primary pollutants in dyeing wastewater:
- Color Removal: Effectively breaks down and removes complex dye molecules, significantly reducing wastewater color.
- Solid-Liquid Separation: Efficiently separates suspended solids (SS) and colloidal particles, easing the load on subsequent biological or advanced treatment stages.
- Organic Load Reduction: Pre-concentrates and partially degrades organic matter (COD/BOD), enhancing the biodegradability of the wastewater for downstream processes.
- Modular & Scalable Design: We offer skid-mounted and modular systems that simplify installation, reduce footprint, and allow for easy capacity expansion as your production grows.
- Automated Operation: Equipped with a Programmable Logic Controller (PLC) for automated monitoring and control of key parameters like flow rate, temperature, and chemical dosing, ensuring stable performance with minimal manual intervention.
- Durable Construction: Critical components are constructed from corrosion-resistant materials such as stainless steel (SS304/316) or specialized coatings to withstand the corrosive nature of textile wastewater.
Technical Specifications Overview:
The following table outlines typical specifications for our standard LTE pretreatment modules. All parameters are customizable based on client-specific wastewater characteristics and flow rates.
| Parameter | Specification / Range | Notes |
|---|---|---|
| Design Flow Rate | 50 - 5000 m³/day | Customizable to project requirements |
| Inlet Water Temperature | Ambient - 60°C | Handles typical discharge temperatures |
| Evaporation Temperature | 40 - 70°C | Low-temperature operation for energy savings |
| Color Removal Rate | Up to 80-95% | Depending on dye type and concentration |
| COD Reduction Rate | 30-60% | Significant load reduction for downstream |
| Power Supply | 380V/50Hz or 440V/60Hz | Standard industrial power |
| Control System | PLC with Touch Screen HMI | Optional remote monitoring |
Benefits for Your Textile Facility:
- Regulatory Compliance: Achieves stringent local and international wastewater discharge standards for color and organic pollutants.
- Operational Cost Savings: The LTE process operates at lower temperatures, leading to reduced energy consumption. It also decreases chemical usage and sludge production in later treatment stages.
- Process Reliability: Provides a consistent and stable pretreatment output, protecting and enhancing the efficiency of your main treatment system (e.g., biological reactor).
- Water Recovery Potential: The condensed distillate from the evaporation process can often be recycled for non-critical processes within the plant, supporting water conservation efforts.
- Reduced Environmental Footprint: By effectively removing color and organics upfront, you minimize the ecological impact of your effluent.
Backed by our company's established presence since 2015 and an annual export value ranging from US$10-50 Million, our solutions are trusted by clients across North America, South America, Europe, Asia, Africa, and Oceania. Our extensive experience serving global markets, coupled with a comprehensive quality management system, ensures that every LTE Pretreatment Solution we deliver is built to perform reliably. We invite you to contact us to discuss your specific wastewater challenges. Let our team provide a tailored technical proposal that demonstrates how our pretreatment solution can optimize your operations and ensure environmental compliance.
Frequently Asked Questions (FAQ)
-
Q: What exactly does "LTE Pretreatment" mean for textile wastewater?
A: LTE stands for Low-Temperature Evaporation. It's a physical separation process that uses heat at relatively low temperatures (compared to boiling) to evaporate water from the wastewater stream. This concentrates the dyes, chemicals, and organic matter into a smaller volume for easier handling or further treatment, while producing a cleaner water stream. -
Q: Is this solution suitable for all types of dyes used in textile printing?
A: Our LTE pretreatment is effective against a wide range of dyes, including reactive, direct, acid, and disperse dyes. However, the specific removal efficiency can vary. We typically conduct a lab-scale test using a sample of your actual wastewater to confirm performance and optimize the system design. -
Q: How much space does a typical system require?
A: Our modular and skid-mounted designs are space-efficient. A system for a flow rate of 500 m³/day might occupy an area similar to a standard shipping container. The exact footprint depends entirely on the designed capacity and configuration, which we tailor to your available space. -
Q: What is the expected lifespan of the equipment?
A: With proper operation and maintenance, the core components, especially those made from stainless steel, can have a service life exceeding 15 years. We use corrosion-resistant materials specifically chosen for the harsh textile wastewater environment. -
Q: Do you offer technical support after installation?
A: Yes, comprehensive support is part of our offering. This includes detailed operation manuals, on-site or remote training for your personnel, and ongoing technical consultation. Spare parts are also available upon request. -
Q: Can this system be integrated with our existing wastewater treatment plant?
A: Absolutely. A key advantage of pretreatment is its compatibility. Our LTE solution is designed to be installed upstream of your existing biological or physico-chemical treatment systems. We will engineer the interface (piping, controls) to ensure seamless integration. -
Q: What are the main operational costs associated with this system?
A: The primary operational costs are electrical energy for the evaporation process and occasional maintenance. The low-temperature operation helps keep energy costs manageable. Chemical consumption is typically low in this pretreatment stage. -
Q: How long does it take from order to commissioning?
A: Lead time varies based on system complexity and capacity. For standard modular units, delivery can often be within 3-4 months after finalizing design. Site preparation, installation, and commissioning timelines are provided in the project schedule.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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