Plastic HDPE Spiral Winding Corrugation Pipe Extrusion Machine
Product Spotlights
Qingdao Yongke Machinery Co., Ltd. proudly introduces our Plastic HDPE Spiral Winding Corrugation Pipe Extrusion Machine, a state-of-the-art solution designed for the efficient production of large-diameter corrugated pipes. With over a decade of experience since 2010, we have refined this machine to offer outstanding durability, energy efficiency, and consistent output quality. Whether you need pipes for stormwater management, sewage systems, or cable protection, our machine delivers reliable performance with minimal maintenance. This equipment is the backbone of modern infrastructure projects, turning raw HDPE into robust, lightweight, and corrosion-resistant pipes.
Key Features & Technical Advantages
- Advanced Spiral Winding Technology – The machine uses a continuous spiral winding process to form a corrugated structure, providing exceptional ring stiffness and load-bearing capacity. This design ensures pipes can withstand high soil pressure and traffic loads.
- High-Efficiency Extruder – Equipped with a specially designed barrier screw and bimetallic barrel, the extruder achieves uniform plasticization and high output rates. The screw diameter ranges from 120mm to 180mm, with drive power up to 160kW, enabling a throughput of 100–600 kg/h depending on pipe size.
- Precision Vacuum Calibration & Cooling – A multi-section vacuum calibration tank ensures accurate outer diameter and wall thickness. Water spray cooling with adjustable temperature control minimizes internal stress and prevents deformation.
- Servo-Driven Traction & Cutting – The caterpillar haul-off unit with servo motor provides synchronized traction, ensuring constant pipe speed and straightness. The automatic planetary cutter delivers clean, burr-free cuts at programmable lengths.
- User-Friendly PLC Control – All parameters are managed via a Siemens or equivalent PLC touchscreen, allowing operators to monitor temperature, pressure, speed, and production data in real time. Recipe storage for different pipe sizes reduces changeover time.
Technical Specifications (Typical Model)
| Parameter | Value |
|---|---|
| Pipe Inside Diameter Range | 200 – 3000 mm |
| Extruder Screw Diameter | 120 / 150 / 180 mm (optional) |
| Screw L/D Ratio | 30:1 – 34:1 |
| Drive Power | 55 – 160 kW |
| Max Output | 600 kg/h |
| Cooling Water Consumption | ~15 m³/h |
| Total Installed Power | ~250 kW |
Benefits for Your Production
- Lower Raw Material Cost – The spiral winding process uses less material compared to solid wall pipes of the same stiffness, saving up to 30% on HDPE consumption.
- Excellent Chemical & Corrosion Resistance – HDPE is inherently resistant to acids, alkalis, and sewage, ensuring long service life in harsh environments.
- Lightweight & Easy Installation – Corrugated pipes weigh significantly less than concrete or steel counterparts, reducing transportation and handling costs.
- High Ring Stiffness (SN2 – SN16) – The double-wall corrugated profile achieves stiffness classes suitable for deep burial and heavy traffic applications.
- Energy-Saving Design – Our machine features insulated barrels and inverter drives, lowering power consumption compared to conventional designs.
Why Choose Qingdao Yongke Machinery?
We are a dedicated manufacturer with a 10,000–30,000 sqm factory located in Qingdao, Shandong, China. Since 2010, we have exported to over 15 countries across North America, South America, Europe, Africa, Oceania, and Asia, with an annual export value of US$1–1.5 million. Our team of 51–100 experienced engineers and technicians ensures that every machine is built under strict quality control. We hold ISO9001, ISO14001, and OHSAS18001 certifications, demonstrating our commitment to quality, environment, and occupational health. Our machines are shipped from Qingdao Port with professional packing and full after-sales support, including installation guidance, commissioning, and spare parts supply.
Invest in the Plastic HDPE Spiral Winding Corrugation Pipe Extrusion Machine to boost your production capacity and product quality. Contact us today for a customized quotation and technical proposal.
Frequently Asked Questions
-
What pipe diameters can this machine produce?
It can produce pipes with inside diameter from 200 mm up to 3000 mm. The actual range depends on the specific model and tooling set. We offer customizable dies and calibrators for different sizes. -
What raw materials are suitable?
Primarily HDPE (virgin or recycled) with MFI between 0.2 and 1.0 g/10min. Other polyolefins like PP can be processed with minor adjustments. We recommend using material with proper stabilization for UV and oxidation resistance. -
Is the machine fully automatic?
Yes, the PLC system controls all key processes including extruder temperature, screw speed, cooling water flow, traction speed, and cutting length. Operator intervention is minimal after setup. -
What is the power consumption per kilogram of pipe?
Typical energy consumption is 0.3–0.5 kWh per kg of pipe produced, depending on pipe size and output rate. Our energy-saving drives help keep costs low. -
Do you provide installation and training?
Absolutely. We offer on-site installation supervision and training for your operators. Remote technical support via video call is also available throughout the machine's lifetime. -
What is the delivery time?
Standard delivery time is 45–60 days after receipt of down payment, depending on configuration and current production schedule. Rush orders can be arranged with prior discussion. -
Can the machine produce pipes with different stiffness classes?
Yes, by adjusting the winding speed and die gap, you can achieve various ring stiffness classes from SN2 to SN16. The required stiffness can be confirmed by sample testing. -
What after-sales services do you offer?
We provide a 12-month warranty for mechanical and electrical parts (excluding wear items). Spare parts are kept in stock for quick shipment. Our engineering team is available for troubleshooting and maintenance advice.
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