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HDPE PP Corrugated Pipe Extrusion Production Line Machinery
Product Spotlights
This HDPE/PP Corrugated Pipe Extrusion Line from an ISO-certified manufacturer features high-efficiency extrusion, precise corrugation forming, and intelligent PLC control for stable, high-output production. It offers customizable configurations for various pipe diameters and wall structures (single/double-wall), ensuring superior product quality for drainage, cable protection, and irrigation applications. Backed by global export experience and comprehensive after-sales support, it delivers enhanced productivity, material savings, and operational simplicity for your plastic pipe manufacturing business.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Application:
Other, Drainage
Material Processed:
HDPE, PP
Pipe Diameter Range:
Customizable upon request
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Application
Other, Drainage
Material Processed
HDPE, PP
Pipe Diameter Range
Customizable upon request
Production Capacity
Available upon request
Control System
PLC with touch screen
Heating Method
Electric heating
Cooling Method
Water cooling
Certifications
ISO9001, ISO14000, OHSAS18001
Core Components
Extruder, corrugator, haul-off, cutter
Automation Level
Semi-automatic or fully automatic optional
As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. specializes in delivering robust and efficient plastic pipe production solutions. Our HDPE/PP Corrugated Pipe Extrusion Production Line is engineered to meet the rigorous demands of modern drainage, cable protection, and irrigation systems manufacturing. This machinery stands out for its reliable performance, high output, and adaptability to various market requirements, providing a solid foundation for your production success.
This production line integrates advanced extrusion technology with precision engineering to produce high-quality corrugated pipes consistently. We understand that your profitability depends on uptime and output quality, which is why our design prioritizes operational stability and ease of maintenance.
Key Features & Technical Advantages:
- High-Efficiency Extruder: Features a specially designed screw and barrel for optimal plasticizing of HDPE and PP materials, ensuring stable melt quality and high throughput.
- Precision Corrugator: Equipped with modular mold blocks and a synchronized vacuum/air pressure system to form precise, uniform corrugations with excellent wall thickness consistency.
- Intelligent Control: A centralized PLC control system with a user-friendly touch-screen interface allows for precise parameter setting, real-time monitoring, and fault diagnosis, simplifying operation.
- Robust Haul-Off & Cutting: A servo-driven haul-off unit provides steady traction, paired with an automatic traveling cutter or saw for clean, accurate cuts to the desired length.
- Efficient Cooling System: A multi-stage water cooling tank ensures rapid and uniform cooling of the pipe, which is critical for maintaining the corrugated shape and dimensional stability.
- Flexible Configuration: The line can be customized for different pipe diameters, wall structures (single-wall, double-wall), and production speeds to match specific project needs.
Technical Specifications Overview:
| Parameter | Description |
| Suitable Materials | HDPE, PP, and their compounds |
| Pipe Diameter Range | Customizable (common range: 50mm to 800mm) |
| Extruder Screw Diameter | Available in various sizes (e.g., 65mm, 90mm, 120mm) |
| Heating Zones | Multiple independently controlled zones |
| Main Power | Configured according to line capacity |
| Control System | PLC with color touch screen (Siemens/Mitsubishi optional) |
Benefits for Your Business:
- Enhanced Productivity: Automated processes and stable operation minimize manual intervention, maximizing output and reducing labor costs.
- Superior Product Quality: Consistent processing parameters yield pipes with excellent mechanical properties, smooth inner walls, and precise corrugation geometry.
- Material & Energy Savings: Optimized screw design and efficient temperature control contribute to reduced material waste and lower energy consumption per unit produced.
- Operational Simplicity: The intuitive control system reduces the learning curve for operators and enables quick changeovers for different product specifications.
- Reduced Downtime: Durable construction and accessible component layout facilitate easier maintenance and quicker troubleshooting.
Backed by our ISO9001, ISO14000, and OHSAS18001 certified manufacturing processes in our 10,000-30,000 square meter facility, every extrusion line embodies our commitment to quality, environmental responsibility, and workplace safety. With an annual export value consistently ranging between US$1 Million and US$1.5 Million and a strong presence across global markets from North America and Europe to Southeast Asia and Africa, Qingdao Yongke Machinery has proven its reliability to a worldwide clientele of 51-100 dedicated professionals. Choosing our HDPE/PP Corrugated Pipe Production Line means investing in a partnership with an established manufacturer. We encourage you to contact us to discuss how we can configure the perfect solution for your specific pipe production requirements and propel your business forward.
Frequently Asked Questions (FAQ):
-
Q: What is the main difference between producing HDPE and PP pipes on this line?
A: The core extrusion principle is similar. However, the processing parameters (temperature profiles, screw speed, cooling rates) are adjusted to suit the specific thermal and flow characteristics of each polymer. Our control system allows easy storage and recall of these parameter sets for different materials. -
Q: Can this production line manufacture double-wall corrugated pipes?
A: Yes, it can. The line would be equipped with a dual-extruder setup (one for the inner smooth layer and one for the outer corrugated layer) and a specialized corrugation mold designed for co-extrusion to produce double-wall pipes. -
Q: What is the typical lead time for a complete production line?
A: Lead time depends on the specific configuration and customization level. Standard models may have a shorter lead time, while fully customized lines require more engineering and manufacturing time. A precise timeline can be provided upon confirmation of your technical requirements. -
Q: Do you provide installation and commissioning services?
A: Yes, we offer professional installation supervision, commissioning, and operator training services. Our experienced engineers can travel to your site to ensure the line is set up correctly and your team is proficient in its operation. -
Q: How is the production speed determined?
A: Production speed is influenced by pipe diameter, wall thickness, material type, and the cooling efficiency. It is a result of the coordinated settings of the extruder output, haul-off speed, and corrugator cycle time. We provide expected speed ranges based on your target product specifications. -
Q: What kind of after-sales support do you offer?
A: Our support includes a comprehensive warranty period, readily available spare parts supply, remote technical assistance via phone or video, and the availability of service engineers for on-site repairs if necessary. -
Q: Are the key components like PLC and motors from reputable brands?
A: We use reliable components in our assembly. Brands such as Siemens or Mitsubishi for PLCs and reputable brands for motors and drives are standard options to ensure long-term stability and performance. -
Q: Can the line be upgraded in the future for larger diameters or new materials?
A: The modular design of our lines allows for certain upgrades. While major changes (like a significantly larger extruder) might be limited by the base frame, components like the corrugator modules, haul-off, and cutter can often be upgraded or replaced to accommodate evolving production needs.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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