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As a leading manufacturer established in 2010, Qingdao Yongke Machinery Co., Ltd. proudly presents our advanced High-Speed HDPE Helical Winding Machine with PLC Control System. Engineered within our expansive 10,000-30,000 square meter facility by a dedicated team of 51-100 professionals, this machine represents a significant leap in corrugated pipe production technology. It is designed to deliver exceptional efficiency, precision, and reliability for manufacturers seeking to enhance their production capabilities and output quality. Our commitment to innovation and quality, backed by ISO9001, ISO14000, and OHSAS18001 certifications, ensures that this machine meets the rigorous demands of the global market, from North America and Europe to Southeast Asia and beyond.
This state-of-the-art machine is engineered for the continuous, high-volume production of helical-wound HDPE pipes, widely used in drainage, sewage, cable protection, and ventilation systems. Its core value lies in transforming raw HDPE material into structurally sound, consistent pipes with remarkable speed and minimal operational intervention.
Core Product Features & Technical Advantages:
Advanced PLC & HMI Control: The heart of the machine is a sophisticated Programmable Logic Controller (PLC) paired with a user-friendly Human-Machine Interface (HMI) touchscreen. This system allows for precise control over all winding parameters, recipe storage for different pipe specifications, and real-time monitoring of production status and fault diagnostics.
High-Speed Winding Mechanism: Utilizing a precision-engineered helical winding head, the machine achieves significantly higher production rates compared to conventional methods, maximizing throughput and reducing unit production costs.
Superior Pipe Quality & Consistency: The automated process ensures uniform wall thickness, consistent spiral pitch, and excellent interlock between windings, resulting in pipes with high ring stiffness, crush resistance, and long-term performance.
Robust & Durable Construction: Built with high-grade steel and industrial-grade components, the machine frame and core mechanisms are designed for 24/7 operation in demanding industrial environments, ensuring long service life and low maintenance.
Flexible Production Range: The machine can be configured to produce a wide range of pipe diameters and wall thicknesses, offering adaptability to various market needs and project specifications.
Energy-Efficient Design: Optimized motor drives and heating systems contribute to lower energy consumption per meter of pipe produced, supporting sustainable manufacturing practices.
Key Technical Specifications:
| Parameter | Specification / Capability |
|---|---|
| Suitable Material | High-Density Polyethylene (HDPE) |
| Control System | PLC with Color Touch Screen HMI |
| Production Speed | High-Speed, customizable based on pipe size |
| Pipe Diameter Range | Typically from 200mm to 3000mm (customizable) |
| Main Power Supply | 380V / 50Hz or as per customer request |
| Automation Level | Fully Automatic from feeding to cutting |
| Machine Certification | ISO9001, ISO14000, OHSAS18001 |
Benefits for Your Business:
Increased Productivity: The high-speed operation directly translates to higher output, allowing you to fulfill large orders and meet tight deadlines efficiently.
Reduced Labor Dependency & Costs: The fully automated PLC control minimizes manual intervention, requiring fewer operators and reducing human error, leading to lower overall labor costs.
Enhanced Product Quality: Consistent, precision winding produces pipes that meet or exceed industry standards, strengthening your brand reputation and customer satisfaction.
Operational Flexibility: Quick changeover between different pipe specifications via the PLC's stored recipes enables you to respond swiftly to diverse customer demands.
Improved Cost Efficiency: Higher yield, lower scrap rates, and reduced energy consumption contribute to a lower cost per unit, improving your profit margins.
Trust in a manufacturer with a proven global track record. With an annual export value of US$1-1.5 Million and a presence across North America, South America, Europe, Asia, Africa, and Oceania, Qingdao Yongke Machinery has demonstrated its ability to deliver reliable industrial equipment worldwide. Our machines are shipped directly from the major Port of Qingdao, ensuring smooth logistics. Investing in our High-Speed HDPE Helical Winding Machine is an investment in elevating your production capacity, product quality, and competitive edge. Contact us today to discuss your specific requirements and discover how this advanced machine can transform your pipe manufacturing operations.
Frequently Asked Questions (FAQ)
Q: What is the main advantage of the PLC control system on this winding machine?
A: The PLC system provides precise, automated control over the entire winding process, ensuring consistent product quality, easy operation via a touchscreen, and the ability to store and recall production settings for different pipe types, which greatly reduces setup time and operator skill requirements.Q: Can this machine process materials other than HDPE?
A: This machine is specifically optimized for HDPE. For processing other polymers like PP or PVC, modifications may be necessary. Please consult our technical team to discuss your specific material requirements.Q: What is the typical lead time for delivery and installation?
A: Lead time depends on the machine configuration and current production schedule. Generally, it ranges from 30 to 60 days after order confirmation. We provide detailed installation manuals and can offer remote or on-site technical support.Q: How is the pipe diameter changed on this machine?
A: The machine allows for flexible diameter adjustment, typically through interchangeable forming mandrels or adjustable winding heads. The specific method and range will be confirmed based on your target product specifications.Q: What kind of after-sales service and support do you provide?
A: We offer comprehensive after-sales support, including a standard warranty period, provision of operation and maintenance manuals, spare parts supply, and access to technical support via email, phone, or video call. On-site service can be arranged if needed.Q: Is operator training included with the machine purchase?
A: Yes, we provide detailed operational training, either through instructional videos and documents or via live online sessions with our engineers, to ensure your team can operate the machine safely and efficiently.Q: What are the power requirements for this machine?
A: The standard configuration requires a 380V, 50Hz three-phase power supply. We can discuss alternative power specifications based on your local grid conditions during the quotation process.Q: Can the machine be customized for specific pipe profiles or special applications?
A: Yes, as a manufacturer, we have strong R&D and customization capabilities. We can work with you to modify the winding head, control parameters, or other aspects to meet unique profile shapes or application-specific requirements.
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