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Help CenterHDPE Spiral Winding Corrugated Sewerage Culvert Pipe Extruding Manufacturing Machinery
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HDPE Spiral Tank Machine
The HDPE spiral wound tank machine can produce the tank with the diameter up to ID5000mm and length up to 10000mm, with EAGLE seamless spiral winding technology what is most cost-efficient method for the manufacturing of large diameter HDPE or PP tanks. The tank wall thickness can be more than 150mm. This machine is fully computer controlled and stepped wall thickness tank can be produced automatically.
The tank can be made from different grade of high -density polyethylene(HDPE) and polypropylene(PP). The machine can be upgraded to produce special double wall structure tank with leakage control for chemical storage tank.
With advanced automatic welding machine, the bottom and cover can be welded automatically. The welding seam is uniform and strong to avoid any leakage.
Main Feature
• Tank diameters: ON/ID 600 mm up to ON/ID 4500 mm
• Tank length: 6-10 m
• Wall thickness: up to 150mm
• Material: HDPE, PP-HM, PP-B, PP-H, PVOF
• Output: 400-900kg/h
• Application: chemica l sto rage and process tank , scrubber, silo for food and grain storage tank, water storage tank, CO2 Stripper, storm retention tank, manhole, pump station,etc
Core Product Features and Technical Advantages:
Advanced Spiral Winding Technology: The machinery employs a precise spiral winding and extrusion process that ensures uniform wall thickness and consistent corrugation profiles along the entire pipe length. This technology enhances the pipe's ring stiffness and compressive strength, which is vital for withstanding soil loads and traffic pressures when buried.
High-Efficiency Production Line: Integrated systems for material feeding, plasticizing, extrusion, winding, cooling, and cutting create a streamlined workflow. This integration minimizes manual intervention, boosts production output, and ensures a continuous manufacturing process for long pipe sections.
Customizable Production Parameters: Operators can easily adjust key parameters to manufacture pipes of various diameters, wall thicknesses, and corrugation designs. This flexibility allows a single production line to cater to diverse project requirements and market demands.
Robust and Durable Construction: Built with high-grade steel frames and industrial-grade components, the machinery is designed for longevity and stable operation in demanding factory environments. Critical parts are selected for wear resistance, reducing maintenance frequency and downtime.
User-Friendly Control System: A centralized PLC (Programmable Logic Controller) with a touch-screen Human-Machine Interface (HMI) provides intuitive control over the entire production process. Real-time monitoring of temperature, speed, and pressure ensures process stability and product quality consistency.
Energy-Efficient Operation: The design incorporates optimized heating and drive systems aimed at reducing overall power consumption. Efficient screw design in the extruder ensures thorough plasticization of HDPE with minimal energy waste.
Precision Corrugation Molding: The corrugation forming unit is engineered to create precise, interlocking profiles that maximize the pipe's structural strength-to-weight ratio. This results in pipes that are both lightweight for easier handling and installation, and strong enough for deep burial applications.
Benefits for Your Business:
Market Competitiveness: Enables in-house production of high-demand HDPE corrugated pipes, reducing reliance on external suppliers and improving profit margins.
Product Quality Control: Direct control over the manufacturing process allows you to ensure every meter of pipe meets specific project standards and customer specifications.
Supply Chain Reliability: Mitigates risks associated with pipe supply shortages or logistical delays, ensuring your projects stay on schedule.
Versatility in Offerings: The ability to produce a wide range of diameters and classes makes your business a one-stop solution for contractors and municipalities with varied needs.
Technical Support: Backed by our company's engineering team, you receive guidance on machine operation, maintenance, and even process optimization for different raw materials.
Trust in a partner with a proven track record. Qingdao Yongke Machinery operates from a substantial manufacturing base and has consistently delivered machinery to a diverse global clientele across six continents. Our commitment to systematic management is reflected in our adherence to recognized standards for quality, environment, and occupational health. This machinery is not just a piece of equipment; it's an investment in building your own reliable, efficient, and profitable pipe production capability. We invite you to contact us to discuss how this spiral pipe manufacturing line can be configured to meet your specific production goals and drive the success of your infrastructure projects.
Frequently Asked Questions (FAQ):
What is the primary use of the pipes produced by this machine?
The machine manufactures HDPE spiral-wound corrugated pipes, which are predominantly used for sewerage systems, stormwater drainage, culverts, land drainage, and cable protection conduits in civil and environmental engineering projects.Can this machine process recycled HDPE material?
Yes, the extruder is designed to handle both virgin and certain grades of recycled HDPE granules. The formulation and processing parameters may need adjustment to ensure final pipe quality meets required standards.How is the pipe corrugation profile formed and controlled?
The corrugation is formed by a rotating winding head that shapes the extruded molten HDPE strip onto a mandrel. The profile is determined by the mold on the winding head, which can be customized to produce different corrugation designs (e.g., single-wall, double-wall profiles).What level of training is required for operators?
We provide comprehensive operational training, typically covering machine setup, parameter adjustment, routine maintenance, and troubleshooting. Operators with basic mechanical and electrical knowledge can become proficient with our guidance.What is the typical lead time for delivery and installation?
Lead time varies based on machine configuration and current production schedule. A general timeframe can be provided upon finalizing technical specifications. We oversee installation and commissioning, either by sending our engineers or guiding your team remotely.Are spare parts readily available?
As the original manufacturer, we maintain an inventory of critical spare parts and can supply them promptly. A recommended spare parts list is provided with the machine to facilitate maintenance planning.Can the production line be automated further?
Yes, options for increased automation are available, such as automatic granule feeding systems, pipe length measuring and cutting systems, and even automated stacking or packaging solutions, which can be integrated to reduce labor costs.What after-sales support do you offer?
Our support includes installation guidance, operational training, a warranty period for the machinery, and ongoing technical assistance via phone, email, or video call. We are committed to ensuring the long-term performance of your investment.
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