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Zhejiang Zhong Shark Industrial Technology Co., Ltd., established in 2011 as a leading manufacturer in pharmaceutical machinery, proudly presents the BPS-16 Tablet Counter. Operating from our expansive 30,000-50,000 square meter facility in Zhoushan, Zhejiang, China, and backed by a dedicated team of 101-200 professionals, we specialize in delivering high-quality equipment designed for rigorous production environments. Our BPS-16 model embodies our commitment to precision engineering and regulatory adherence, specifically crafted to meet the stringent demands of GMP-compliant pharmaceutical tablet production lines. This advanced counter ensures reliable, high-speed counting accuracy, directly contributing to enhanced production efficiency and product quality assurance for pharmaceutical manufacturers worldwide.
The BPS-16 Tablet Counter is engineered with the core objective of optimizing tablet counting processes within validated pharmaceutical manufacturing settings. Its robust construction and sophisticated technology address critical pain points such as counting errors, cross-contamination risks, and manual handling inefficiencies.
Key Features & Technical Specifications:
High-Throughput Counting: Capable of counting tablets filling up to 16 tubes simultaneously, significantly accelerating the bottling and packaging stages.
Precision Optical Sensors: Utilizes advanced optical counting technology for exceptional accuracy, minimizing counting errors and rejects.
GMP-Focused Design:
Constructed primarily using Stainless Steel 304 for critical contact parts, ensuring corrosion resistance and ease of cleaning.
Smooth, crevice-free surfaces to prevent product accumulation and facilitate effective CIP/SIP procedures.
Design minimizes particulate generation and protects product integrity.
User-Friendly Touch Screen HMI: Features an intuitive interface for easy operation, recipe management, and real-time monitoring of count status and production data.
Robust & Reliable: Built for continuous operation in demanding production schedules, ensuring consistent performance.
Flexible Integration: Offers options for data logging and integration with plant management systems (e.g., SCADA) for comprehensive batch tracking.
Technical Parameter Overview:
| Parameter | Specification |
|---|---|
| Model | BPS-16 |
| Counting Capacity | Up to 16 Tubes |
| Counting Speed | Variable, based on tablet size & tube count |
| Accuracy | High Precision (Typically > 99.9%) |
| Suitable Tablet Size | Customizable range available |
| Power Supply | Standard Industrial Voltage (e.g., 220V/50Hz or 110V/60Hz) |
| Control Interface | Touch Screen HMI |
Benefits for Pharmaceutical Manufacturers:
Enhanced Efficiency: Automates a labor-intensive process, freeing staff for value-added tasks and increasing overall line output.
Superior Accuracy: Drastically reduces counting errors, minimizing product giveaway or short-counts, leading to significant cost savings and regulatory compliance.
GMP Compliance Assurance: The design and material choices directly support adherence to Good Manufacturing Practices, crucial for audits and product quality.
Reduced Contamination Risk: Minimizes manual handling, lowering the potential for product contamination.
Data Traceability: Optional data recording capabilities provide valuable documentation for batch records.
Reliability & Uptime: Robust construction ensures dependable operation, minimizing downtime and maintenance costs.
Why Partner with Zhejiang Zhong Shark?
Choosing the BPS-16 Tablet Counter means partnering with an established manufacturer certified under ISO9001, demonstrating our commitment to quality management systems. Our significant factory footprint and skilled workforce enable us to deliver robust and reliable machinery. We have a proven track record of exporting successfully to diverse markets, including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Mid East, Eastern Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the Domestic Market, primarily shipping from Shanghai and Ningbo ports. This global reach underscores our ability to understand and meet international standards and customer requirements. The BPS-16 is more than just a counter; it's a strategic investment in the efficiency, compliance, and profitability of your pharmaceutical tablet production line. Experience the difference precision engineering and GMP focus can make.
Frequently Asked Questions (FAQ):
Q: How does the BPS-16 ensure GMP compliance?
A: The BPS-16 is designed with GMP principles in mind. Key features include the use of SUS 304 stainless steel for product contact parts, smooth and cleanable surfaces, minimized particulate generation design, and construction that facilitates validation protocols (IQ/OQ/PQ).Q: What level of counting accuracy can I expect?
A: The BPS-16 utilizes high-precision optical counting technology, typically achieving accuracy rates exceeding 99.9%. Actual performance can depend on tablet characteristics (size, shape, color) and calibration.Q: Can it handle different sizes and shapes of tablets?
A: Yes, the BPS-16 can be configured or adapted to handle a range of tablet sizes and common shapes (round, oval, capsule). Specific requirements should be discussed to ensure optimal configuration.Q: Is integration with existing production line systems possible?
A: Yes, the counter often offers optional features for data export (counts per batch, time stamps) via common industrial communication protocols, facilitating integration with SCADA or MES systems.Q: How is the machine cleaned?
A: The GMP-focused design prioritizes cleanability. Critical areas use stainless steel, and the structure minimizes hard-to-clean areas. While specific CIP/SIP capabilities depend on the model configuration, it is designed for thorough manual cleaning following standard operating procedures.Q: What kind of support and documentation do you provide?
A: We provide comprehensive documentation, including operation manuals, maintenance guides, and material certifications (e.g., for stainless steel). Technical support is available to assist with installation, operation, and troubleshooting.Q: What is the typical lead time?
A: Lead times vary based on order volume and specific customization requests. Please contact our sales team for an accurate quotation and delivery schedule.Q: Do you offer installation and training services?
A: Installation and operator training services are typically available, either conducted by our technicians or detailed instructions provided. Please inquire about service options when placing your order.
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