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Help CenterBPS-D8 Multi-Channel Electronic Counting Machine for Pharmaceutical Tablets and Capsules
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BPS-D8 electronic counting machine
1. Equipment Overview
The multi-channel electronic counting machine is a fully automatic canning equipment designed and manufactured by our company in strict accordance with national GMP standards and process requirements. The design and manufacturing principle of this machine is to provide the best and most reliable counting work at the highest operating efficiency. All the rotating parts of this machine are designed in a box structure to improve dust-proofing and lubrication, reduce noise, facilitate maintenance, and also ensure the cleanliness of the products and the cleaning of the equipment. All parts of this machine that come into contact with the product are made of stainless steel or non-toxic and chemically stable non-metallic materials, and have undergone high-precision polishing. After the drugs are placed in the material bucket, they are fed into the two-stage vibrating disc. The vibrating disc itself has 8 tracks. After the drugs are arranged in sequence, they fall into the photoelectric box. The photoelectric box has corresponding sets of counting photoelectric sensors to count the drugs that fall into the channel. Under the photoelectric box, each channel is equipped with a gate. When the counting quantity is reached, the gates will close respectively. Once a new empty bottle is replaced, the gates will open immediately, waiting for the medicine to fall back into the new empty bottle. This device adopts a unique anti-high dust photoelectric sensor, which can effectively solve problems such as inaccurate sensing caused by dust, resulting in inaccurate counting and equipment failure. The vibration block of the equipment has been improved on the original basis and can be adjusted in four levels, further reducing the possibility of the drug being crushed by the cylinder gate and causing particle shortage. In addition, the equipment is equipped with photoelectric sensors for bottle shortage and blockage. When a bottle shortage or blockage occurs, the equipment will automatically shut down to ensure production safety. At the same time, it can also save industrial electricity for users and reduce production costs. The equipment is equipped with a Siemens touch human-machine interface, featuring a Chinese menu display and built-in parameters for over ten commonly used pharmaceuticals on the market, which greatly facilitates the user's operation. Users can freely set parameters such as production volume within the design range of the machine, providing more convenience for production arrangement and the formulation of process flows.
2. Performance characteristics
This machine is a new model, with a compact structure and an elegant appearance. Most of the components of the entire machine are made of aluminum alloy materials, and the shells are all made of high-quality stainless steel plates, achieving the characteristics of light weight and convenient transportation of the entire machine.
2. Uniform feeding through channel vibration is adopted, which operates reliably and smoothly with low noise.
3. It adopts a unique anti-high dust photoelectric sensor. The photoelectric sensor automatically counts accurately, and the bottling error is less than the national standard.
4. It is equipped with multiple safety devices such as automatic detection by a photoelectric sensor for missing bottles and automatic shutdown.
5. It adopts a fully Chinese interface touch screen and PLC microcomputer control system. The Chinese and English interface touch screens can be switched at any time. It operates reliably, smoothly, with low noise, is easy to operate and maintain, and has strong applicability. It features cumulative counting, working parameter setting, display and other functions, and can be adjusted freely within the parameter range. It has a high degree of automation.
6. The operation is simple. Disassembly, cleaning and replacement of components are easy and convenient.
7. The main transmission part of this machine is placed inside the box, which avoids contamination of the materials caused by wear of the transmission mechanism and other reasons. All parts in contact with the materials have undergone high-precision polishing. This machine is equipped with a dust removal box to reduce dust pollution.
8. All system control components have obtained international standardization certifications and have undergone strict entry assessment tests to ensure the reliability of all functions.
The 9.8-channel single discharge port adopts three-stage vibration feeding, making the feeding posture more uniform and smooth. The photosensitive device uses the most advanced photosensitive technology in the world, with high resolution, making up for the deficiency of domestic manufacturers using general photoelectric technology. The photosensitive technology can counteract the powder accumulated on the light curtain and automatically adjust the working state to ensure the accuracy of the count. The equipment is equipped with a self-diagnostic system that can detect and remove fragments, further ensuring the accuracy of the count. The entire equipment operates reliably. It is simple and convenient to change the specifications of the drugs. The control system of the equipment can store the working parameters of various drugs. The human-machine dialogue interface is friendly and user-friendly, and most operators can master it proficiently.
3. Main Uses and applicable scope
This equipment is mainly applicable to the pharmaceutical, chemical, food and other industries. It is an electromechanical integrated tablet counting equipment that accurately counts and fills products such as tablets, pills and capsules. Through the automatic counting and filling of products, labor productivity has been greatly enhanced, and the man-made contamination caused by manual counting and filling in the past has been avoided. This machine can be used independently or combined with other supporting equipment such as bottle arranging machines, bottle cleaning machines, paper stoppers, stopper rinsing machines, capping machines, sealing machines and labeling machines to form a linked production line.
4. Main technical parameters
| Item | Technical Parameter |
|---|---|
| Product Name | Electronic Tablet Counter |
| Model | BPS-D8 |
| Production Speed | Max. 3,500 - 6,000 pills/min (depending on bottle specification and filling volume) |
| Quantity per Bottle | 1 - 9,999 (freely adjustable) |
| Product Size Range (mm) | Tablets: Ø3-23mm Capsules: Size 0-5 Pills: Ø2-12mm |
| Bottle Specification (ml) | 15 - 300 |
| Voltage / Frequency (V/Hz) | Single-phase AC 220V, 50/60Hz |
| Air Pressure Source (MPa) | 0.6 |
| Dimensions L×W×H (mm) | 1600 × 1600 × 1700 (height adjustable) |
| Power (kW) | 1.0 |
| Air Consumption (L/min) | 7.5 |
| Weight (kg) | 300 |
Note:According to the user’s bottle type, drug specification, quantity per bottle and the production speed, we have several types with: 8, 12, 16, 24, 32 channels for user to choose.
5. Performance characteristics
This machine is a new model, with a compact structure and an elegant appearance. Most of the components of the entire machine are made of aluminum alloy materials, and the shells are all made of high-quality stainless steel plates, achieving the characteristics of light weight and convenient transportation of the entire machine.
2. Uniform feeding through channel vibration is adopted, which operates reliably and smoothly with low noise.
3. It adopts a unique anti-high dust photoelectric sensor. The photoelectric sensor automatically counts accurately, and the bottling error is less than the national standard.
4. It is equipped with multiple safety devices such as automatic detection by a photoelectric sensor for missing bottles and automatic shutdown.
5. It adopts a fully Chinese interface touch screen and PLC microcomputer control system. The Chinese and English interface touch screens can be switched at any time. It operates reliably, smoothly, with low noise, is easy to operate and maintain, and has strong applicability. It features cumulative counting, working parameter setting, display and other functions, and can be adjusted freely within the parameter range. It has a high degree of automation.
6. The operation is simple. Disassembly, cleaning and replacement of components are easy and convenient.
7. The main transmission part of this machine is placed inside the box, which avoids contamination of the materials caused by wear of the transmission mechanism and other reasons. All parts in contact with the materials have undergone high-precision polishing. This machine is equipped with a dust removal box to reduce dust pollution.
8. All system control components have obtained international standardization certifications and have undergone strict entry assessment tests to ensure the reliability of all functions.
The 9.8-channel single discharge port adopts three-stage vibration feeding, making the feeding posture more uniform and smooth. The photosensitive device uses the most advanced photosensitive technology in the world, with high resolution, making up for the deficiency of domestic manufacturers using general photoelectric technology. The photosensitive technology can counteract the powder accumulated on the light curtain and automatically adjust the working state to ensure the accuracy of the count. The equipment is equipped with a self-diagnostic system that can detect and remove fragments, further ensuring the accuracy of the count. The entire equipment operates reliably. It is simple and convenient to change the specifications of the drugs. The control system of the equipment can store the working parameters of various drugs. The human-machine dialogue interface is friendly and user-friendly, and most operators can master it proficiently.
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