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Help CenterThree-tray Ultrasonic Cleaner With Lifting and Tossing Function
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I. Equipment Overview
This equipment is a fully automatic, high efficiency industrial cleaning system that combines ultrasonic cleaning, ultrasonic wash and hot air drying. Its core innovation is the integration of a programmable precision lifting and throwing mechanism, which completely solves the cleaning problem of complex structural parts and deep-hole and blind-hole workpieces through the synergy of mechanical force and ultrasonic cavitation effect. The equipment is widely used in industrial areas where high standards of cleanliness, consistency and automation are required.
II. Summary of the appearance and structure of the device
· Main structure: Modular stainless steel body consisting of cleaning troughs, washing troughs and drying troughs; mechanical drive system, control system, circulating filter system (optional).
· Workflow: Workpiece loaded into the cleaning basket → chute 1 Ultrasonic cleaning → Automatically lifted and leveled to → chute 2 Ultrasonic washing → Automatically elevated and levelled to → groove 3 Hot air drying → Finished removal.
III. Detailed explaination of core components
1. Tubular System
· Material: All inner groove and outer cover are made of SUS 304 / 316 stainless steel (thickness ≥ 2.0mm), which is resistant to acid and alkali corrosion and long life.
· Design:
· Cleaning tank: Built with a high-power ultrasonic vibration board, the bottom of the tank is equipped with a sewer valve to facilitate the replacement of cleaning fluid.
· Bleaching tank: Independently designed to prevent secondary pollution and ensure the pure quality of the bleaching water.An overflow outlet and a rehydration system can be optional to enable continuous washing.
· Drying chute: Built-in high-efficiency centrifugal fan, stainless steel heater and air filter to provide a clean hot air.An outlet vent and a moisture vent are provided.
2. Lifting, lifting and throwing system (core selling point)
· Transmission: Use a precision linear guidance / silk bar with a servo motor / step motor (or a high-precision cylinder) to ensure smooth operation, accurate positioning and low noise.
· Motion patterns:
· Lifting stroke: 150-600mm (customizable), adjustable speed.
· Pitch mode: It can be set as "up and down + horizontal repeated throw" or "pure up and down."
· Throwing parameters: throwing range (such as 20-100mm), throwing frequency (such as 5-30 times / minute) can be independently programmed on the control panel.
· Cleaning basket racks: Standard stainless steel collision cleaning baskets, and the baskets can be customized according to the shape of the workpiece (e.g. net baskets, disk racks, rotating brackets).The entire basket frame is rigidly connected to the lift arm to ensure synchronized thrust.
3. Ultrasonic system
· Generator: Full digital ultrasonic generator with overpressure, overflow, and overheating protection.Frequency selectable (e.g. 28KHz, 40KHz) for cleaning tasks with different precision.
· The energy exchanger: uses imported piezoelectric ceramic sheets, epoxy sealing process, and is tightly bonded to the bottom of the trough. The energy conversion efficiency is high, the distribution is even, and the life is super long.
4. Heating and drying systems
· Heating: cleaning tank and rinsing tank can be equipped with immersed stainless steel heating tube, temperature control range: room temperature -80C (can be customized to 90C), PID intelligent temperature control, accuracy ± 2C.
· Drying: The drying trough uses hot air circulation to dry, with adjustable temperature (room temperature -120 ° C), and is equipped with high-efficiency filters to prevent contamination of clean workpieces.
5. Intelligent control system
· Control core: industrial grade PLC + color touch screen (HMI).
· Operating Interface: A graphical interface in all Chinese, which displays the temperature, time, thrust parameters, and fault alarm information in real time.
· Programmability: Up to 99 sets of cleaning programs can be stored.Each group of programs can be set independently:
· Working time of each slot (0-9999 seconds)
· Cleaning / washing tank heating temperature
· Dry tank temperature and time
· Rise and fall speed and altitude
· Pitch and frequency of throw
· Whether each slot is enabled
· Safety protection: There are multiple safety interlocking mechanisms such as liquid level sensor (anti-dry heating), super temperature protection, access control switch, and emergency stop button.
6. Auxiliary systems (optional)
· Circulation filtration system: The cleaning tank is equipped with a pump and bag / core filter (accuracy 1-25 μm optional) to extend the service life of the cleaning solution.
· Solvent recovery device: It is suitable for solvent cleaning, condensation recovery, and cost saving.
· Exhaust System: A standard or custom exhaust shield to remove dry hot air and possible odors.
· Custom Basket Fixtures: Design special fixtures for specific workpieces (such as PCB boards, connecting rods, bearings).
IV. Specifications of technical parameters
Item Parameter Dxplaination
Ultrasonic power washing tank: 1200 W, rinsing tank: 600 W (adjustable)
Ultrasonic frequency 28KHz / 40KHz / other optional
Heating power cleaning / rinsing tank: 2KW each, drying tank: 3KW
Temperature range Cleaning / rinsing: RT-80C, drying: RT-120C
Lifting throwing stroke lifting: 500mm, throwing range: 0-50mm (adjustable)
Pitch frequency 0-30 beats per minute (djustable)
Control system PLC + 7 inch color touch screen
Power supply AC 380V / 50Hz (3-phase 5)
Total power approx. 8-12 KW (depending on configuration)
V. Summary of the advantages of the equipment (compared to ordinary cleaning machines)
1. Cleaning effect doubles: lifting, sliding and throwing produces a direct flow, and the cleaning effect of blind holes and screws is 2-3 times that of static cleaning.
2. High process consistency: The fully automated process eliminates the instability of manual operation, ensuring that each batch of workpiece cleaning effect is exactly the same.
3. The workpiece is goodly protective: smooth lifting and lowering and tunable throwing effectively prevent precision parts and thin wall parts from colliding with each other during cleaning.
4. Comprehensive cost savings: saving 90% of manpower, reducing cleaning consumption (with filtration system) by more than 30%, and improving the efficiency of the back-process.
5. Intelligent and flexible: A device can handle many different materials and pollution levels of workpieces by invoking different procedures, adapting to small batches of flexible production.
VI. List of typical application artifacts
· Metal parts: CNC machining of aluminum alloy, steel parts, removal of cutting oil, metal debris.
· Pre-plating / spraying: Removing polishing creams and oil stains to obtain a highly active surface.
· Precision parts: bearings, gears, hydraulic parts, precision valves.
· Optical & Electronics: glass lenses, molds, semiconductor carriers, connectors.
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