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Help CenterEnameled Aluminum Wire 0.5mm to 3.0mm Diameter for Electrical Windings
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As a trusted manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. proudly offers our premium enameled aluminum wire, designed specifically for electrical windings with diameters ranging from 0.5mm to 3.0mm. With over 50 years of expertise and a 10,000-30,000 square meter factory, we deliver high-quality, cost-effective solutions that enhance efficiency in motors and transformers. Our commitment to excellence, backed by certifications like ISO9001 and ISO14000, ensures reliable performance for global clients across North America, Europe, Asia, and beyond. This wire combines lightweight aluminum with durable enamel insulation, reducing overall system weight while maintaining superior conductivity.
Our enameled aluminum wire features a robust enamel coating that provides excellent electrical insulation and heat resistance, making it ideal for demanding applications. Key advantages include:
- High conductivity with aluminum's natural properties, ensuring efficient energy transfer in windings.
- Lightweight design that reduces the overall mass of electrical components, leading to easier handling and installation.
- Cost savings compared to copper alternatives, without compromising on performance for most industrial uses.
- Durability with a Class 180 temperature rating, allowing operation in environments up to 180°C.
- Customizable options for diameter, color coding, and packaging to meet specific project requirements.
Technical specifications are critical for optimal selection. Below is a table outlining standard parameters based on diameter ranges. Note: Values are typical and can be adjusted upon request.
| Diameter (mm) | Max Current (A) | Resistance (Ω/m) | Insulation Thickness (μm) |
|---|---|---|---|
| 0.5 - 1.0 | 1.0 - 5.0 | 0.05 - 0.15 | 20 - 30 |
| 1.1 - 2.0 | 5.1 - 15.0 | 0.01 - 0.04 | 30 - 40 |
| 2.1 - 3.0 | 15.1 - 30.0 | 0.005 - 0.01 | 40 - 50 |
Benefits for your business include reduced material costs by up to 40% versus copper wires, faster winding times due to the wire's flexibility, and extended lifespan in high-temperature applications. This makes it perfect for transformers, electric motors, generators, and other industrial equipment. We ensure consistent quality through rigorous testing, with options for color-coded insulation to simplify identification during assembly.
With an annual export value exceeding $100 million and shipments from ports like Qingdao and Shanghai, Shandong Huilong serves diverse markets including North America, Europe, and Southeast Asia. Our certifications, such as ISO9001 and OHSAS18001, underscore our dedication to quality and safety, providing you with a reliable supply chain partner. Choose our enameled aluminum wire for dependable performance and cost efficiency—contact us today for quotes or custom solutions tailored to your needs.
Frequently Asked Questions (FAQ):
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Q: What is the maximum temperature this wire can handle?
A: Our wire is rated for Class 180, meaning it can operate continuously at temperatures up to 180°C, suitable for most electrical winding applications. -
Q: Can I order diameters outside the 0.5mm to 3.0mm range?
A: Yes, we offer customization; additional diameters are available upon request to match your specific project requirements. -
Q: What certifications apply to this product?
A: It meets standards including ISO9001 for quality management and ISO14000 for environmental compliance, ensuring reliability and sustainability. -
Q: How does aluminum compare to copper for windings?
A: Aluminum is lighter and more cost-effective, with good conductivity; it's an excellent choice where weight and budget are concerns, though conductivity is slightly lower than copper. -
Q: What packaging options are available?
A: We provide standard spools or reels, with packaging sizes customizable to prevent damage during shipping and storage. -
Q: Are samples provided for testing?
A: Absolutely, samples are available upon request to verify performance before bulk orders. -
Q: What is the typical lead time for orders?
A: Lead times vary but generally range from 2 to 4 weeks, depending on order volume and customization needs. -
Q: How do I ensure proper installation?
A: Follow standard winding practices; our wire's enamel insulation is designed for easy handling, but we recommend consulting our technical guides for best results.
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