Customized Enamelled Aluminium Round Wire for Transformer Windings
Product Spotlights
Shandong Huilong Electrical Material Co., Ltd., established in 1970, is a trusted manufacturer with over 50 years of expertise in producing high-quality electrical materials. Our factory spans 10,000-30,000 square meters, and we proudly serve global markets including North America, Europe, and Asia, with an annual export value exceeding US$100 million. We specialize in customized enamelled aluminium round wire for transformer windings, designed to enhance efficiency and reliability in electrical applications. Our commitment to excellence is backed by rigorous certifications, ensuring products that meet international standards for performance and safety. With a dedicated team of 51-100 professionals, we deliver tailored solutions that reduce operational costs and extend equipment lifespan.
Our enamelled aluminium round wire offers numerous advantages for transformer windings, leveraging aluminium's lightweight properties and superior conductivity. Key features include:
- High Thermal Resistance: The enamel insulation withstands temperatures up to 180°C, preventing short circuits and ensuring durability in demanding environments.
- Excellent Electrical Performance: Low resistance and high conductivity minimize energy loss, improving transformer efficiency by up to 15% compared to standard wires.
- Customizable Specifications: We offer tailored diameters, lengths, and insulation thicknesses to fit specific transformer designs, with options for various enamel types upon request.
- Corrosion Resistance: The enamelled coating provides robust protection against moisture and chemicals, extending product life and reducing maintenance needs.
Technical specifications are flexible to accommodate diverse requirements; below is a typical range table for reference:
| Parameter | Standard Range | Custom Options |
|---|---|---|
| Diameter | 0.5 mm to 3.0 mm | Up to 5.0 mm available |
| Resistance (Ω/m) | 0.02 to 0.05 | Lower values customizable |
| Temperature Rating | 155°C to 180°C | Higher ratings optional |
Clients benefit from reduced transformer weight by up to 40% compared to copper alternatives, leading to lower shipping and installation costs. The wire's flexibility allows for easy winding, enhancing manufacturing speed and reducing labor expenses. Additionally, our products contribute to sustainable operations with recyclable materials and compliance with environmental standards. For specialized applications, we provide technical support to optimize wire selection, ensuring seamless integration into your systems.
Backed by our extensive experience and certifications such as ISO9001 and ISO14000, we guarantee consistent quality and reliability. With shipments from ports like Qingdao and Shanghai, we efficiently reach markets across six continents, including Oceania and Africa. Our dedicated customer service team ensures prompt responses and flexible order terms, making us a reliable partner for your electrical needs. Contact us today to discuss your custom requirements and leverage our global supply chain for competitive pricing and fast delivery.
Frequently Asked Questions (FAQ)
- What is enamelled aluminium wire used for? It is primarily designed for transformer windings, providing insulation and conductivity in electrical devices like power transformers and motors.
- Why choose aluminium over copper for windings? Aluminium offers a lighter weight and cost-effective solution with good conductivity, reducing overall system weight and expenses without compromising performance.
- Can I get specific diameters for my project? Yes, we offer full customization for diameters, lengths, and other specifications; simply provide your requirements during inquiry.
- What certifications ensure product quality? Our wires adhere to multiple standards, including ISO9001 for quality management and OHSAS18001 for safety, as listed in our certifications.
- What is the minimum order quantity (MOQ)? MOQ is flexible and depends on customization; we accommodate small to large orders to suit various business scales.
- How long does delivery take? Standard delivery is 3-4 weeks, but expedited options are available for urgent needs, shipped from ports like Ningbo or Tianjin.
- Do you provide samples for testing? Yes, samples can be arranged upon request to verify compatibility and performance before bulk orders.
- What markets do you serve? We export globally, including North America, Europe, Southeast Asia, and more, with a strong presence in over 10 regions.
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