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Custom Enameled Aluminium Round Winding Wire for Electric Motors

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Product Spotlights

Custom-engineered enameled aluminum wire reduces motor weight by 30% and costs by 25% versus copper. Features precision diameter control (±0.005mm), Class H thermal rating, and IATF 16949-certified manufacturing. Ideal for EV motors, HVAC compressors, and industrial automation. Global shipping from multiple Chinese ports with technical redesign support.
US$ 4.89 500 - 4999 Kilograms
US$ 4.85 ≥5000 Kilograms
Key Specifications
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Conductor Material:
Other, Aluminium
Application:
Other, Electric Motor Windings
Certification:
Other, ISO 9001
Payment & Shipping
Payment Methods:
Port of Shipment:
QINGDAO/SHANGHAI/NINGBO/TIANJIN
Delivery Detail:
Delivery time depends on order quantity.
Conductor Material Other, Aluminium
Application Other, Electric Motor Windings
Certification Other, ISO 9001
Insulation Type Enamel Coating
Shape Round Wire
Conductor Diameter Customizable (0.1mm - 5.0mm)
Thermal Class Class 180 (H)
Standards Compliance IEC, NEMA, JIS
Customization Diameter, Insulation Thickness

As a leading manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. specializes in premium Custom Enameled Aluminium Round Winding Wire engineered for high-efficiency electric motors. With over 50 years of expertise and a 20,000+ sqm facility, we deliver solutions that reduce energy losses by up to 15% compared to conventional wires. Our vertically integrated production ensures strict control over every parameter – from aluminum purity to enamel curing – meeting the demands of global OEMs across 5 continents.

Key advantages include:

  • Weight Reduction: Aluminum cores are 50% lighter than copper equivalents
  • Corrosion Resistance: Superior oxidation protection in humid environments
  • Custom Formulation: Adjust enamel viscosity for specific slot fill requirements
  • Thermal Endurance: Withstands 200°C peak temperatures continuously

Technical specifications include:

Parameter Standard Range Custom Options
Conductor Diameter 0.5mm - 2.5mm 0.1mm - 5.0mm
Insulation Thickness Grade 1/2/3 Precision micron control
Breakdown Voltage ≥5kV Up to 10kV
Elongation ≥25% Controlled ductility

The triple-layer enamel coating provides exceptional:

  • Dielectric Strength: 150% above IEC 60317-13 requirements
  • Flexibility: Survives 10+ bends at 2x diameter without cracking
  • Chemical Resistance: Compatible with epoxy, varnish, and impregnation resins

Backed by IATF 16949 certification and $100M+ annual exports, our manufacturing process features:

  • Continuous online spark testing (100% coverage)
  • Automatic diameter control (±0.005mm tolerance)
  • In-house metallurgical lab for alloy verification

With shipments from Qingdao/Shanghai/Ningbo ports to 30+ countries, we guarantee 45-day delivery for container loads. Our technical team provides motor redesign support to maximize aluminum wire benefits – contact us for winding simulation reports.

FAQ:

Q: Minimum order quantity for custom diameters?
A: 500kg for standard alloys, 2MT for specialty formulations.

Q: Can you match existing copper winding performance?
A: Yes, our cross-section conversion algorithm maintains torque characteristics.

Q: Lead time for 20MT orders?
A: 30-35 days including custom packaging.

Q: Do you provide salt spray test reports?
A> ASTM B117 500hr reports available upon request.

Q: Packaging options?
A> Spools (150mm-500mm), cartons, or palletized reels.

Q: Third-party certification available?
A> UL/CE certification can be arranged.

Product Tags: Enameled Aluminum Magnet Wire , Round Winding Wire for Motors , Custom Electric Motor Coil Wire

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Gold Verified Supplier
1Yr
Verified Business License
Business Type
Manufacturer
Year Established
1970
Factory Size
10,000-30,000 square meters
Annual Export Value
Above US$100 Million