304 Stainless Steel Glass Bottle Filling Machine With PLC Control 120 BPM
Product Spotlights
Shandong Gongda Intelligent Equipment Co., Ltd., a reputable ISO9001 certified manufacturer based in Dezhou, Shandong, China, proudly presents its advanced 304 Stainless Steel Glass Bottle Filling Machine. Engineered for precision and durability, this PLC-controlled system delivers exceptional performance at 120 bottles per minute (BPM), making it an ideal solution for beverage, pharmaceutical, and cosmetic industries seeking high-volume, hygienic, and reliable filling operations. Our commitment to quality and intelligent design ensures this machine meets the rigorous demands of global markets, including North America, South America, Europe, Asia, Africa, and Oceania.
This state-of-the-art filling machine combines robust construction with sophisticated automation to streamline your production line:
- Premium Construction: Entirely built with food-grade 304 stainless steel, the machine guarantees excellent corrosion resistance, easy cleaning, and compliance with stringent hygiene standards, essential for food, beverage, and pharmaceutical applications.
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Intelligent PLC Control: The heart of the machine features a user-friendly Programmable Logic Controller (PLC) and touch-screen HMI (Human-Machine Interface). This allows for:
- Easy setup and adjustment of filling parameters (volume, speed).
- Real-time monitoring of production data (output count, efficiency).
- Simple recipe storage and recall for different products.
- Diagnostic alerts for quick troubleshooting.
- High-Speed Performance: Achieve consistent outputs of 120 bottles per minute, significantly boosting your production capacity and reducing operational costs per unit.
- Precision Filling Technology: Utilizes reliable filling methods (e.g., piston filler, overflow filler - customizable) to ensure accurate volumetric filling with minimal spillage or foam generation, even for diverse liquid viscosities (water, oils, syrups, lotions).
- Versatile Bottle Handling: Designed specifically for glass bottles. The conveyor system, bottle guides, and filling nozzles are adjustable to accommodate a range of bottle heights and neck diameters (customization available).
- Seamless Integration: Engineered for easy integration upstream (e.g., bottle unscramblers, rinsers) and downstream (e.g., cappers, labelers, packers) to form a complete automated line.
- Safety & Reliability: Incorporates safety guards, emergency stop buttons, and stable mechanical components for safe operation and reduced downtime.
Key Technical Specifications:
| Parameter | Specification |
| Filling Speed | Up to 120 BPM |
| Filling Accuracy | ±0.5% - 1% (dependent on liquid) |
| Filling Volume Range | Customizable (e.g., 50ml - 1000ml typical) |
| Suitable Liquid Viscosity | Low to Medium (Water, Oil, Juice, Lotion) |
| Bottle Material | Glass |
| Bottle Neck Diameter | Adjustable / Customizable |
| Bottle Height Range | Adjustable / Customizable |
| Power Supply | Standard or Customizable (e.g., 220V/380V 50/60Hz) |
| Air Pressure | 0.5-0.7 MPa |
| Machine Frame Material | 304 Stainless Steel |
| Control System | PLC + Touch Screen HMI |
Benefits for Your Business:
- Increased Productivity: The 120 BPM speed dramatically increases output compared to manual or semi-automatic systems.
- Enhanced Product Consistency & Quality: Precise PLC control ensures every bottle is filled accurately, minimizing giveaway and ensuring brand consistency.
- Reduced Labor Costs & Human Error: Automation significantly reduces the need for manual operators and associated errors.
- Improved Hygiene & Safety: 304 stainless steel construction and enclosed design meet strict sanitary requirements and enhance operator safety.
- Lower Operational Costs: High efficiency, reduced waste (spillage, giveaway), and minimal downtime contribute to a lower cost per bottle.
- Scalability & Flexibility: Easily integrates into existing lines and can be adapted for different bottle sizes or products with change parts.
- Data-Driven Operations: PLC system provides valuable production data for process optimization and quality control.
Backed by Shandong Gongda's ISO9001 certification, our commitment to quality manufacturing is unwavering. We ship globally from the port of Qingdao, serving diverse markets across North America, South America, Eastern and Western Europe, Southeast Asia, Africa, Oceania, the Middle East, and domestically in China. This extensive market reach is a testament to the reliability and performance of our intelligent equipment. Choosing our 304 Stainless Steel Glass Bottle Filling Machine means investing in a robust, high-speed solution designed for longevity and backed by a manufacturer dedicated to intelligent automation. Experience the difference precision engineering and quality materials make in your filling process.
Frequently Asked Questions (FAQ):
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Q: Can the filling speed of 120 BPM be adjusted?
A: Yes, absolutely. The PLC control system allows operators to easily adjust the filling speed via the touch-screen HMI to match your specific production requirements, whether you need to run slower for testing or at full capacity. -
Q: What types of liquids can this machine handle?
A: This machine is well-suited for a wide range of low to medium viscosity liquids, including water, juices, oils, vinegar, sauces, shampoos, lotions, and light syrups. The filling method (e.g., piston, overflow) can be selected or customized based on your specific liquid properties. -
Q: Is the machine only for one specific glass bottle size?
A: No. The machine features adjustable bottle guides, height settings, and filling heads. It can be configured to handle a range of glass bottle heights and neck diameters. Specific change parts might be required for significantly different bottle shapes. -
Q: What kind of after-sales support do you provide?
A: As the manufacturer, Shandong Gongda provides comprehensive support including detailed operation manuals, installation guidance (remote or on-site available upon request), operator training, and readily available spare parts. We offer technical support to ensure smooth operation. -
Q: Does the ISO9001 certification cover this specific machine?
A: Yes. Shandong Gongda Intelligent Equipment Co., Ltd. holds ISO9001 certification for its quality management system, which governs the design, manufacturing, and quality control processes of all its equipment, including this filling machine. -
Q: Can the machine be integrated with capping or labeling equipment?
A: Yes, this is a key design feature. The machine is built for seamless integration into complete packaging lines. It can be easily synchronized with upstream equipment like bottle washers/rinsers and downstream equipment like cappers, labelers, and case packers. -
Q: What is the lead time for this machine?
A: Lead times vary depending on current order volume and the level of customization required. We strive for efficient production. Please contact us with your specific requirements for an accurate delivery estimate. -
Q: Are different filling heads (nozzles) available for different bottle openings?
A: Yes. The filling nozzles can be customized or changed to suit different bottle neck sizes and opening types, ensuring a good seal and preventing splashing or dripping during the filling process.
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