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ICS-FH-4 Electronic Belt Scale
Strength and Honors
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Electronic belt scale has been awarded the title of "National Manufacturing Single Champion Product".
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Chief drafting unit for the national standard "Continuous Totalizing Automatic Weighing Instrument (Belt Scale)".
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The first and only listed company in the dynamic weighing industry (Stock Code: 300466).
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The first and only company globally to obtain both the 0.2% belt scale OIML certificate from the International Organization of Legal Metrology and the EU EC certificate.
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Ranked first in domestic sales for 19 consecutive years and first in international sales for 9 consecutive years in belt scale sales statistics by the Weighing Instrument Association.
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Over 100 related product patents, including more than 20 invention patents, 4 outstanding invention patents, and 7 core weighing technologies.
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30 years of R&D and manufacturing expertise, with cumulative sales exceeding 50,000 units/sets of equipment and over 6,000 customers.
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Vice Chairman Unit of the China Weighing Instrument Association.
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Hosts the Jiangsu Provincial Automatic Weighing Instrument Engineering & Technology R&D Center and the Jiangsu Provincial Dynamic Weighing Engineering & Technology Research Center.
Product Overview
The electronic belt scale is a continuous, automatic weighing device for bulk materials on conveyor belts. Its key feature is the continuous and automated weighing process, typically requiring no operator intervention. It is widely used in industries such as power generation, ports, steel, chemicals, cement, coal, mining, and food.
The Saimo ICS-FH-4 four-idler electronic belt scale utilizes 2 sets of double-idler floating scale frames arranged in series, comprising 4 high-precision shear beam load cells. The weighing and speed signals can be converted from analog to digital on-site by the optional PLR-DS digital converter before being transmitted to the integrator.
Product Features
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Employs a Floating Balance Weighing Bridge with no mechanical restraints. Dual load cells provide direct force transmission for high measurement precision.
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Simple weighing structure, easy to install and maintain.
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Optional Triple-Check Weighing Technology monitors load cell anomalies in real-time, ensuring continuous weighing reliability.
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Optional digital signal converter performs Analog-to-Digital (A/D) conversion for digital long-distance signal transmission, guaranteeing high accuracy and improved reliability.
Floating Balance Scale Frame Structure
The key to high-precision belt weighing lies in the weighing bridge accurately and completely transferring the material weight on the belt to the load cells, without any interfering forces. The Saimo ICS-FH series floating balance electronic belt scale (hereafter referred to as the floating balance scale) employs a unique free-floating balance structure mounted on the conveyor frame. Two load cells are installed at both ends of the load-bearing beam. Their force-receiving parts are cylindrical and connect to the idler support beams via universal joints. The two idler support beams are connected by two link beams, forming the complete weighing bridge. Two sets of weighing idler brackets are symmetrically mounted on the bridge relative to the load-bearing beam. The weighing idlers on these brackets transfer the material weight to the load cells.
Since the weighing bridge is connected only via the two universal joints to the load cells, the entire bridge can float freely around these joints. No interference forces or internal structural stresses exist. The weighing idlers on the bridge accurately and completely transfer the material weight to the load cells, achieving high-precision measurement.
This free-floating, balance structure, with its minimal force transmission path, no restraints, and direct connection, ensures accurate, reliable, and high-precision weighing. The placement of two load cells at the beam ends provides strong resistance to off-center loading and adaptability to wide belts and high speeds. The simple bridge structure allows for easy installation, requires no maintenance, and is the optimal equipment for high-precision conveyor weighing.
Technical Parameters
Item |
Parameter Range |
|---|---|
Flow Rate Range |
30 - 8000 t/h |
Material Test Error |
Number of idlers n=4; ≤ ±0.25% (Initial Verification); ≤ ±0.5% (In-service) |
Number of Load Cells |
4 |
Effective Weighing Length |
L × n (L: Idler spacing) |
Belt Width |
500 - 2400 mm |
Belt Speed |
0.5 - 5 m/s |
Conveyor Model |
TD75, DTII, or other standard/non-standard types |
Communication Protocol |
Standard MODBUS, PROFIBUS, TCP/IP |
Communication Interface |
RS-485, RS-232, Ethernet |
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