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ABB DSRF197 3BSE019297R1 is a high-performance industrial motion controller, primarily designed to meet the complex motion control requirements of industrial automation systems. It enables multi-axis linkage, precise trajectory control and coordinated equipment interconnection, and is widely used in various industrial scenarios with stringent requirements for motion control accuracy and response speed. Integrating ABB's advanced digital control technology and modular design concept, this product has undergone rigorous quality testing and industrial environment adaptability testing, featuring high precision, high reliability, strong compatibility and easy operability. It is not only a core component for achieving precise motion control in industrial automated production lines and intelligent equipment, but also suitable for the upgrading and transformation of existing systems, providing solid support for the efficient and stable operation of robots, CNC machine tools, packaging machinery and other equipment. Meanwhile, it is compatible with the auxiliary control requirements of some low-voltage switchgear frames, enabling multi-scenario applications.
1. Product Parameters
Basic General Parameters
Brand: ABB; Model: DSRF197; Material Code: 3BSE019297R1; Product Type: Industrial motion controller (main positioning), compatible with the auxiliary control of low-voltage switchgear frames; Protection Class: IP65, adaptable to dusty and slightly humid industrial field environments, and supports both installation in control cabinets and direct on-site installation; Adopting a modular and compact design for easy installation, maintenance and expansion, suitable for different workshop layouts and equipment installation requirements; Equipped with master-slave status display function—the F4 light is on for master status and off for slave status, allowing intuitive viewing of equipment operation status and improving operational convenience.
Electrical Performance Parameters
Mainstream rated voltage: 380V AC, adapted to industrial standard power supply requirements; Maximum rated current: 10A; Maximum output power: 7.5kW; Power consumption: ＜100W, with high energy efficiency ratio for effective energy consumption reduction; Operating temperature range: -10°C to +50°C, enabling long-term stable operation in high and low temperature industrial environments; In terms of control performance, it supports synchronous control of up to 4 axes, with a maximum pulse frequency of 5MHz and a maximum acceleration of 20m/s². Adopting high-precision digital control technology and servo algorithms, it delivers excellent positioning, speed and torque control accuracy; Equipped with a comprehensive protection mechanism to effectively prevent overcurrent, overvoltage, overload and other faults; it also supports oscillographic data recording and transmission, with the corresponding indicator light on during data processing for easy user monitoring of data status; The input and output circuits have good insulation performance, capable of withstanding electromagnetic interference in industrial fields and ensuring operational stability.
Communication and Control Parameters
Supporting a variety of mainstream communication interfaces and protocols including RS485, Modbus and CANopen, it can seamlessly connect with PLC, DCS, servo motors, encoders and other equipment to achieve fast data exchange and coordinated interconnection control; it also supports serial communication and Ethernet communication for easy integration into existing industrial automation systems; Flexible control modes, enabling three core modes: position control, speed control and torque control, which can be switched according to actual application scenarios; Supporting a variety of drive interfaces such as pulse, analog and encoder, it facilitates connection with different types of servo motors and stepper motors with strong adaptability; Supporting programmable control, users can set target position, speed limit, acceleration and other parameters through programming; it also supports real-time control, allowing online adjustment of motion parameters and control logic to improve production efficiency and equipment reliability.
2. Functions and Characteristics
1. High-Precision Motion Control & Excellent Operational Performance
Adopting high-precision digital control technology and advanced servo algorithms, it enables precise position, speed and torque control with a maximum pulse frequency of 5MHz and a maximum acceleration of 20m/s². With small control error, it can meet the control requirements of complex motion trajectories and adapt to scenarios with stringent motion precision requirements; Supporting synchronous multi-axis linkage control of up to 4 axes, it can realize complex motion trajectory planning and coordinated operation, greatly improving production precision and product quality, and is widely applicable to various high-precision processing and conveying scenarios.
2. Multi-Scenario Adaptation & Outstanding Compatibility
As a core motion controller, it is perfectly compatible with various industrial equipment such as robots, CNC machine tools, packaging machinery, printing machinery, textile machinery, conveyors and material handling equipment, adapting to various industrial automation application occasions; Supporting a variety of drive interfaces and communication protocols, it can easily connect with supporting equipment of different brands and types, integrating into existing production lines without complex transformation; it is also compatible with the auxiliary control requirements of some low-voltage switchgear frames, and can be used for the support and control of switchgear in power systems, industrial automation and other fields, featuring extremely strong adaptability.
3. Easy Operation & Maintenance & Reduced Application Costs
Adopting a modular design with a compact structure for easy installation, disassembly and expansion, and flexible parameter configuration according to actual needs; Equipped with an intuitive status display function, the master-slave status, data processing status and other information can be clearly viewed through indicator lights, facilitating real-time user monitoring of equipment operation; Supporting programmable control and online parameter adjustment with flexible and convenient operation, parameter modification and logic optimization can be completed without shutdown; No easily consumable core components with low maintenance costs; it is also equipped with a comprehensive fault diagnosis function for quick fault troubleshooting, reducing downtime and improving production efficiency.
4. High Reliability & Adaptability to Harsh Industrial Environments
Made of high-quality components with advanced manufacturing processes, it has undergone rigorous quality testing and industrial environment testing, featuring excellent stability and anti-interference capability, and can operate stably for a long time in harsh industrial environments such as high and low temperatures, heavy dust and strong electromagnetic interference; Protection Class up to IP65, which can effectively resist dust and slight water erosion to protect the safety of internal components; Equipped with a comprehensive protection function against overcurrent, overvoltage, overload, etc., to effectively avoid equipment failure and damage and extend service life; it also supports direct operation without synchronous signal detection, improving the convenience and reliability of equipment startup.
3. Application Fields
Intelligent Manufacturing and Robotics: Adapted to industrial robots, collaborative robots and other equipment for precise motion trajectory control and multi-axis linkage, realizing automated operations such as material handling, assembly and welding, improving the operation precision and work efficiency of robots, and suitable for various intelligent manufacturing production lines.
Mechanical Processing and Packaging: Widely applied to CNC machine tools, packaging machinery, printing machinery, textile machinery and other equipment for precise position and speed control, ensuring processing precision and the quality of packaging, printing and textile products, and improving the level of production automation and product consistency.
Industrial Conveying and Material Handling: Adapted to conveyors, material handling equipment and other devices for speed control and coordinated interconnection, realizing efficient and stable material conveying, reducing material loss, improving the operation efficiency of conveying lines, and suitable for various factory material conveying scenarios.
Power and General Industry: Usable as an auxiliary control component for low-voltage switchgear frames, applied in power systems such as power plants, substations and distribution networks, as well as the control of switchgear in industrial production lines, playing a role in supporting, fixing and insulation protection for auxiliary control; it is also adapted to various general industrial automation equipment for motion control and equipment interconnection, providing reliable support for industrial automation systems.
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