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Help CenterABB RF533 3BSE014227R1 Subrack 12SU Including Backplane
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ABB RF533 3BSE014227R1 is an industrial control subrack (including backplane), positioned as a core hardware support unit for industrial automation control systems. It focuses on the functions of module mounting and bearing, signal transmission and transfer, and system expansion support, and is dedicated to solving the pain points in industrial scenarios such as messy layout of control modules, inconvenient expansion, and unstable signal transmission. Integrating ABB's advanced industrial structural design, high-stability backplane technology and modular expansion concept, this product strictly complies with international industrial standards such as IEC and NEMA. In the model, 3BSE014227R1 is its exclusive material code, and RF533 identifies its functional specification version. With a core configuration of 12 slots and an integrated backplane, it is a key supporting component for systems such as the ABB Advant Controller 450. Having undergone rigorous industrial environment adaptation, load-bearing testing and electromagnetic compatibility verification, the product features a robust structure, flexible expandability, reliable transmission and strong environmental adaptability. It provides stable mounting and connection support for various control modules, communication modules and power modules in industrial automation systems, and is widely used in electric power, chemical industry, automobile manufacturing and other fields. Adapted to the long-term continuous operation requirements of various complex industrial working conditions, it helps the system achieve efficient and precise automatic control.
1. Product Parameters
Basic General Parameters
Brand: ABB; Model: RF533; Material Code: 3BSE014227R1; Product Type: Industrial control subrack (including 12SU BB510 backplane); Core Application: Control module bearing, signal transfer and system expansion support, compatible with systems such as ABB Advant Controller 450; Physical Specifications: Made of SPCC steel plate with a robust structure; dimensions range from approximately 100mm×50mm×20mm (basic specification) to W800mm×H600mm×D500mm (industrial large specification) according to different configurations; weight ranges from about 1.2kg to 80kg based on configurations, easy for on-site installation and handling; Mounting Compatibility: Supports embedded installation, adapted to industrial standard control cabinets, and can be seamlessly connected with various ABB control modules and communication modules for convenient installation and disassembly; Operating Temperature Range: -40℃ to +85℃, enabling long-term stable operation in extreme high and low temperature industrial environments, adapted to the usage requirements of different regions and working conditions; Protection Grade: Up to IP54, with excellent dust and water resistance performance, which can effectively resist the intrusion of dust and moisture, protect the internal backplane and modules from damage, and is suitable for outdoor and harsh industrial site installation; The product is brand new and original, compliant with ABB industrial product quality standards, strictly inspected by the official, and adapted to long-term continuous industrial operation scenarios.
Structural Specification Parameters
Slot Configuration: Adopts a 12-slot design, providing sufficient installation space for flexible mounting of various industrial control modules such as I/O modules, communication modules and power modules to meet the functional configuration requirements of different scenarios; Backplane Integration: Built-in BB510 12SU backplane, simplifying the connection and configuration between modules, providing a stable signal transmission and power supply channel for various modules, and ensuring the reliability of the coordinated operation between modules; High Load-bearing Capacity: Capable of bearing the installation of heavy-duty control modules with a maximum rated load of up to 500kg; the rational structural design ensures even load distribution, avoiding loosening, deformation and other problems after module installation; Heat Dissipation Design: Equipped with ventilation holes and cooling fans with excellent heat dissipation performance, which can effectively reduce the operating temperature of modules, avoid equipment failures caused by overheating, and extend the service life of modules and the subrack; Structural Design: Adopts compact or standard industrial size design, which can be flexibly adapted to control cabinets of different specifications, saving installation space and facilitating the later maintenance and replacement of modules.
Electrical Performance Parameters
Power Supply: Adapted to industrial standard 24VDC wide voltage input, allowing a voltage fluctuation of ±20% with high power supply stability, which can effectively avoid the impact of abnormal voltage on backplane signal transmission and module operation; Power Specification: Supports 240VDC power output with a reflected current of up to 3.6A, capable of stably providing power support for various installed modules; Electrical Isolation: The backplane has excellent electrical isolation performance, which can effectively resist electromagnetic interference, voltage surges and ground loop interference in industrial sites, prevent signal distortion and module damage, and ensure the stability and integrity of signal transmission; Input and Output: Supports 16 digital inputs and 16 digital outputs; the input types are single-ended and differential, the output type is relay, and the maximum input current is 0.5A (per input), which can meet the transmission requirements of various control signals; Protection Functions: Equipped with comprehensive overvoltage, overcurrent and overheating protection functions, which can automatically detect abnormalities and trigger protection mechanisms, avoid damage to the subrack and installed modules due to faults, and extend the product service life.
Communication and Expansion Parameters
Communication Protocols: Supports a variety of mainstream industrial communication protocols including Ethernet/IP, Modbus TCP/IP, Ethernet and serial communication, which can be seamlessly connected with ABB and other brands' industrial automation equipment such as PLC, DCS and main controllers, realizing inter-device data collaboration, sharing and linkage control, and adapting to the compatibility requirements of multi-brand systems; Communication Interfaces: Equipped with standardized communication interfaces with a standardized design and simple connection method, facilitating on-site wiring and debugging, supporting high-speed data transmission with a processing speed of up to 550μs; Expandability: Adopts a modular design, relying on the 12-slot layout, various control modules and communication modules can be flexibly added according to actual application requirements, realizing system function upgrade without replacing the core subrack and reducing system upgrade costs; Compatibility: Seamlessly integrated with various ABB control systems, and compatible with existing industrial control equipment, it can be adapted to newly-built industrial automation projects and the upgrade and transformation of existing systems with extremely strong adaptability; Convenient Operation and Maintenance: Supports on-site parameter debugging and remote fault diagnosis, facilitating operation and maintenance personnel to quickly troubleshoot faults related to signal transmission and module connection, reducing downtime and operation and maintenance costs; the program capacity is up to 300 and the data capacity is up to 200, which can store fault information and operating parameters to provide support for fault traceability.
2. Functions and Characteristics
1. Robust and Durable Structure with Excellent Load-bearing and Protection Performance
Made of high-quality SPCC steel plate, it features a robust structure and high load-bearing capacity, capable of stably bearing various industrial control modules and avoiding deformation, loosening and other problems after long-term use; With a maximum protection grade of IP54, the sealed design can effectively prevent dust and moisture from entering the subrack, protect the backplane and installed modules from corrosion and damage, and is suitable for outdoor and harsh industrial environments with heavy dust and high humidity; Having undergone rigorous load-bearing testing and aging tests, it has high mechanical strength and a long service life, meeting the 24/7 uninterrupted operation requirements of industrial automation systems.
2. 12 Slots + Integrated Backplane for Convenient Expansion and Connection
The 12-slot design provides sufficient module installation space for flexible configuration of I/O modules, communication modules, power modules, etc., meeting the functional requirements of different scenarios and supporting customized user configuration; The built-in BB510 12SU backplane simplifies the connection and configuration of various modules, realizing signal transmission and power supply between modules without additional wiring, greatly improving system integration efficiency and reducing engineering construction and debugging costs; The modular expansion design allows flexible addition or replacement of modules according to changes in actual application scenarios without replacing the core subrack, adapting to the system function upgrade requirements with extremely strong expandability.
3. Reliable Signal Transmission with Timely Control Response
Adopting advanced signal transmission technology and excellent electrical isolation design, the backplane has strong anti-interference capability in signal transmission, which can effectively avoid signal distortion and loss, and ensure the accuracy and integrity of data transmission between modules; With a fast processing speed of up to 550μs, it can efficiently process a large amount of control data and signals, ensure the rapid transmission and execution of control instructions, avoid control deviations caused by transmission delays, and ensure the real-time performance and accuracy of system operation; Supporting a variety of communication protocols and interfaces, it can be seamlessly connected with various industrial automation equipment to realize inter-device coordinated linkage and improve the overall operating efficiency of the system.
4. High Compatibility & Strong Adaptability with Convenient Operation and Maintenance
Seamlessly compatible with systems such as the ABB Advant Controller 450, as well as various existing industrial control modules and equipment, it can be quickly integrated into the existing industrial automation system without large-scale transformation, reducing system upgrade and integration costs; With a wide application range, it can be used in electric power, chemical industry, automobile manufacturing and other fields, flexibly meeting the hardware support requirements under different industries and working conditions; The simple structural design enables convenient installation and disassembly; supporting on-site debugging and remote fault diagnosis, operation and maintenance personnel can quickly troubleshoot faults such as module connection and signal transmission, reducing downtime and operation and maintenance costs; The wide operating temperature range allows stable operation in extreme environments from -40℃ to +85℃, adapting to the industrial scenario requirements of different regions.
3. Application Fields
Electric Power Industry
Applied to the automation control systems of power plants and substations as a carrier for the mounting and connection of control modules, used to install relay protection modules, signal acquisition modules, etc. It provides stable support for fault detection, signal transmission and control regulation of the power system, ensuring the safe and stable operation of the power system; it can also serve as a control subrack for auxiliary equipment of the power system, adapting to the installation and signal transmission requirements of control modules for fans, water pumps and other equipment.
Process Control Field
Applied to the process control industries such as chemical industry, oil and natural gas, metallurgy, water treatment, etc., adapted to harsh working conditions such as high temperature, strong electromagnetic interference, heavy dust and strong corrosion, used to install process control modules, signal conversion modules, etc. It undertakes the tasks of signal transmission of various sensors and actuators and issuance of control instructions, and cooperates with the main control system to complete the precise regulation of the production process, ensuring the stability and safety of the production process and helping the industry achieve energy conservation and consumption reduction.
Manufacturing Industry
Adapted to various manufacturing sub-scenarios such as automobile manufacturing, mechanical processing and electronic manufacturing, especially robot automation production lines. As a core component of the ABB robot controller, it is used to control the movement and task execution of robots, install robot control modules, communication modules, etc., to realize the coordinated linkage between robots and other equipment on the production line; it can also be applied to industrial automation production lines to bear the control modules of processing equipment and testing equipment, ensuring the efficient and continuous operation of the production line and improving production efficiency and product quality.
Other Industrial Fields
Adapted to building automation systems, used to install control modules for lighting, heating, ventilation and safety systems to realize the automatic management of building equipment; applied to supporting industrial control systems of new energy power stations (photovoltaic, wind power), mine industrial control systems, transportation systems, etc., as a carrier for the mounting and signal transfer of control modules to provide stable hardware support for the systems; it can also serve as a core component for the upgrade and transformation of existing industrial automation systems, realizing system function expansion and performance improvement without large-scale replacement of core equipment, adapting to the extended application requirements of multiple scenarios.
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