Integrated Woven Bag Production Line Featuring Edge Trimming and Bottom Sewing
Xuzhou Guozi Intelligent Technology Co., Ltd., a leading industrial automation solution provider based in Jiangsu, China, presents our Integrated Woven Bag Production Line featuring precision edge trimming and bottom sewing capabilities. This turnkey system revolutionizes woven sack manufacturing by combining multiple processes into one continuous operation.
Core System Advantages:
- Seamless integration of trimming and sewing operations reduces manual handling by 80%
- Precision servo controls ensure consistent stitch quality and cutting accuracy
- Modular design allows customization for specific bag dimensions and production volumes
- Energy-efficient components reduce operational costs by up to 30% compared to standalone machines
Technical Specifications:
| Function | Specification |
|---|---|
| Bag Width Range | 450-850mm (customizable) |
| Production Speed | 40-70 bags/minute (model dependent) |
| Stitch Type | Double-needle lockstitch |
| Control System | PLC with touchscreen interface |
| Trim Waste Recovery | Integrated suction system |
The production line incorporates advanced photoelectric sensors for precise alignment and automatic tension control to handle various woven materials. Our proprietary bottom folding mechanism ensures perfect crease formation before sewing, while the rotary cutting system delivers clean edges without fraying. The machine frame utilizes reinforced steel construction with vibration damping for stable high-speed operation.
Operational Benefits:
- Reduces labor requirements from 5-6 operators to 1-2 technicians per shift
- Minimizes material waste through precision cutting algorithms
- Quick-change components enable product transitions within 15 minutes
- Remote diagnostics capability reduces downtime through predictive maintenance
Backed by Xuzhou Guozi's decade of experience in packaging machinery manufacturing, this production line incorporates field-proven reliability with continuous technical improvements. Our Jiangsu-based facility maintains strict quality control throughout the manufacturing process, supported by comprehensive after-sales service network. Contact our engineering team today to schedule a virtual demonstration and receive customized throughput analysis for your specific production requirements.
Frequently Asked Questions:
Q1: What material thickness can this line handle?
A: The system processes standard PP woven fabrics from 80-200gsm, with optional configurations for heavier materials.
Q2: Can existing production equipment be integrated?
A: Our engineering team can assess compatibility for integrating printing or laminating units upstream.
Q3: What maintenance is required?
A: Daily cleaning and lubrication with quarterly professional servicing recommended for optimal performance.
Q4: How is electrical compatibility ensured?
A: Voltage converters and control system adjustments are available for different regional standards.
Q5: What training is provided?
A: Comprehensive operational training includes 3-5 days onsite instruction plus video manuals.
Q6: What safety features are included?
A: Emergency stops, light curtains, and interlock systems meet international machinery safety standards.
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