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Help CenterManual Pick Pallet Rack HN-PS54 for Parcel Storage, Boltless Longspan Shelving Unit, Impact Resistant Cold Rolled Steel With Diamond Hole Design
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The Manual Pick Pallet Rack HN-PS54 bridges the gap between heavy-duty pallet racking and light-duty shelving, creating a impact-resistant, operator-friendly storage zone optimized for the manual picking and staging of parcels, boxes, and sorted goods.
Designed for the Dynamics of Manual Fulfillment
This system is not for forklift-stacked pallets. It is for the "golden zone" of human-scale order picking. Its design acknowledges that in a busy sortation center, storage will be hit, leaned on, and rapidly reconfigured. Therefore, every component is built to absorb everyday impacts, maintain secure connections, and facilitate fast changes to sorting lanes or batch pick areas. The HN-PS54 turns a vulnerable storage point into a resilient asset.
How HN-PS54 Withstands the Daily Grind of a Fulfillment Center
The table below contrasts the common failures of standard shelving in parcel hubs with the engineered solutions of the HN-PS54:
| Parcel Center Pain Point | HN-PS54 Engineering Solution | Operational Outcome |
|---|---|---|
| Dented, damaged uprights from cart & pallet jack impacts. | Impact-Resistant Cold-Rolled Steel construction with a hardened surface. | Uprights resist deformation, maintaining structural integrity and a professional appearance over years. |
| Beams dislodging when workers pull heavy packages from shelves. | Patented Diamond Hole Design with a positive-lock connection. | The hook-and-hole interface gets more secure under downward load; lateral bumps won't pop beams out. |
| Time-consuming zone reconfiguration for different shipping waves or clients. | True Boltless, Longspan Shelving Unit design. | Beams can be removed and shelves adjusted in under a minute without tools, enabling agile layout changes. |
| Corrosion from humidity in non-climate-controlled docks or sorting areas. | Electrostatic Powder Coating on all steel surfaces. | Provides a uniform, adhesive layer that protects against rust, ensuring longevity even in variable conditions. |
| Inefficient use of space for mixed-size parcels, leading to wasted cubic footage. | Wide-span beams and fully adjustable shelf heights. | Create large, open bays that can be tailored to hold anything from small mailers to oversized boxes, maximizing density. |
1. The Core of Resilience: Impact-Resistant Cold-Rolled Steel & Diamond Hole Design
The magic lies in the marriage of material and mechanism.
Superior Material: Cold-rolled steel is chosen for its high hardness and upgraded thickness. This gives the columns and beams an inherent resistance to the dings and dents caused by routine collisions with handling equipment.
The Diamond Hole Advantage: This is the heart of the security. The unique diamond-shaped holes in the uprights aren't just for style. They allow the beam's hook to seat deeply and securely. Under the weight of parcels, the force vector pushes the hook's contact points tighter against the hardened edges of the diamond. The more you load it, the more stable it becomes. This mechanical lock is far more resistant to accidental disengagement than round holes with simple lip connections.
2. Built for Rapid Reconfiguration: The Boltless Longspan System
Efficiency in parcel sorting is about flow. The HN-PS54 supports this with its 100% boltless architecture.
Instant Tool-Free Changes: The butterfly hole bayonet mechanism allows workers to release, reposition, and relock beams using just their hands. There are no nuts to lose, no bolts to cross-thread, and no tools to fetch. This means a "Batch Pick Zone" can be transformed into "Carrier Sortation Lanes" during a single break period.
Longspan Flexibility: The system uses strong, long beams that create wide openings. This is perfect for staging groups of parcels destined for the same route or for storing bulky, non-conveyable items. The main and add-on frame system allows these longspan bays to be extended seamlessly.
3. Durability in the Details: From Finish to Floor
Protective Finish: The electrostatic spray process applies a corrosion-resistant coating that is also highly scratch-resistant. This protects the steel and maintains a clean, professional look that withstands the abrasion of cardboard boxes being slid in and out.
Stable Foundation: Reinforced feet and a robust frame design ensure the unit remains steady even when upper shelves are accessed frequently or loaded unevenly with parcels.
4. Optimized for Manual Picking Workflow
The design directly enhances picker productivity:
Clear Visibility & Access: The open design allows pickers to see SKU labels and package sizes at a glance from multiple angles.
Ergonomic Height Ranges: Easily adjustable shelves mean pick zones can be set at optimal heights to minimize bending and reaching, reducing fatigue and increasing picking speed.
Integration Ready: The sturdy structure can support label holders, bin dividers, and inventory management tags, turning each bay into a smart, organized pick face.
Technical Specifications & Configuration
| Aspect | HN-PS54 Specification | Parcel Center Application Tip |
|---|---|---|
| Primary Use | Manual Pick Pallet Racking, Parcel & Package Sorting Storage | Ideal for sortation walls, batch pick zones, and overflow staging areas. |
| Key Structural Feature | Diamond Hole Design for beam security; Impact-Resistant Cold-Rolled Steel. | Specify for areas with high foot and cart traffic to prevent damage and ensure safety. |
| Load Capacity | High capacity suitable for dense parcels and boxes (e.g., 400-800 lbs per level, configurable). | Distribute heavy parcels (e.g., pet food, liquids) across multiple shelves or on lower levels. |
| Assembly & Flexibility | Boltless Longspan Shelving Unit; Fully adjustable on 1" or 2" increments. | Use the adjustability to create dedicated shelves for specific parcel size tiers (S, M, L, XL). |
| Finish | Durable Electrostatic Powder Coating. | Standard industrial grey is common; yellow safety accents can be added for frame edges. |
Ideal Applications
E-commerce Fulfillment Centers: For manual order picking and sorted parcel staging.
Courier & Postal Service Hubs: For organizing packages by route, zone, or priority before load-out.
3PL and Logistics Warehouses: For flexible, client-dedicated sorting areas.
Retail Distribution Centers: For store-ready carton staging and split-case picking.
Returns Processing Areas: For sorting incoming customer returns by category or disposition.
Frequently Asked Questions (FAQ)
Q1: How does the diamond hole design actually prevent beams from coming loose?
A: It’s a mechanical locking principle. The beam’s hook is shaped to fit the diamond hole. When weight is applied to the beam, it forces the hook’s contact points to wedge tightly against the angled sides of the diamond. This creates a self-reinforcing lock. Unlike a round hole where force is mostly downward, the diamond shape translates downward force into lateral securing force, making it very difficult for the beam to shake loose from side impacts.
Q2: Can these racks handle the weight of a full pallet if we need to temporarily place one with a pallet jack?
A: Not recommended as a primary use. The HN-PS54 is engineered for manual picking and parcel storage. While incredibly strong, its beam profile and decking (often particle board or wire mesh) are designed for distributed parcel loads, not the concentrated point loads of pallet feet. For true pallet storage, please inquire about our dedicated pallet rack systems which are engineered for that specific type of load and forklift interaction.
Q3: How quickly can a typical section be reconfigured by our warehouse staff?
A: Very quickly. A two-person team can typically reposition a beam and adjust a shelf height in 1-2 minutes without any tools. To reconfigure an entire 8-foot bay (e.g., changing from 5 shelves to 3 taller shelves), the work can often be completed in under 15 minutes. This minimal downtime allows for real-time adaptation to changing operational needs.
Build a Resilient Foundation for Your Fulfillment Flow
In the fast-paced world of parcel logistics, your storage infrastructure must be as agile and tough as your operation. The Manual Pick Pallet Rack HN-PS54 provides the impact-resistant, secure, and instantly reconfigurable storage framework that modern fulfillment demands. It reduces maintenance, enhances safety, and empowers your team to adapt quickly, ensuring that your storage keeps pace with your growth.
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