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Home > Electrical & Electronics > Electrical Control System > ABB PPD512A10-15000 3BHE040375R1023 Static Excitation Controller Module

ABB PPD512A10-15000 3BHE040375R1023 Static Excitation Controller Module

ABB PPD512A10-15000 3BHE040375R1023 Static Excitation Controller Module photo-1

ABB PPD512A10-15000 3BHE040375R1023 Static Excitation Controller Module photo-2

Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

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Material:

Other, Global universal model

Condition:

Other, Global universal model

Task:

Other, Global universal model

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Guizhou Yuanmiao Automation Equipment Co., Ltd.

1Yr

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guizhou

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Material Other, Global universal model

Condition Other, Global universal model

Task Other, Global universal model

Mathematical Model Other, Global universal model

Signal Other, Global universal model

Customized Non-Customized

Structure Other, Global universal model

Operating Temperature 20℃ to +70℃

Relative Humidity 5%-95% (non-condensing)

The ABB PPD512A10-15000 3BHE040375R1023 is a high-performance industrial static excitation controller module, primarily positioned as the core control component of the excitation system for synchronous generators and custom-designed for industrial automation and power systems. Integrating advanced control algorithms and a modular design, this module is mainly used for the excitation control of synchronous generators. It precisely regulates the excitation current through a thyristor rectifier bridge to achieve stable control of the generator terminal voltage and reactive power. It also features multi-functionality including data acquisition, process control and equipment monitoring, and is compatible with a variety of industrial communication protocols, enabling seamless integration into ABB control systems such as AC800M and AC500. Boasting high reliability, flexible configuration and strong environmental adaptability, it is widely applied in the power, petrochemical, steel, manufacturing and other industries, providing reliable support for the stable operation of generators and the efficiency improvement of power systems, with genuine factory quality assurance and comprehensive system adaptability.

I. Technical Parameters

Adopting a standardized industrial modular design that balances excitation control accuracy, environmental adaptability and system compatibility, the core technical parameters of the module are integrated from multiple authoritative sources as follows, in line with the actual industrial operation and power excitation requirements:

Excitation and Electrical Parameters: Rated power of 15kW, suitable for the excitation requirements of medium and large synchronous generators; input voltage of 380-500V AC and output voltage of 0-480V AC, flexibly adaptable to the power supply specifications of different power systems; input current of 15mA and output current of 3A, capable of stably providing the current required for excitation control; operating frequency range of 0.5-100Hz, adapted to frequency fluctuations under different working conditions to ensure the stability of excitation control. The core function is to adjust the excitation current of synchronous generators to achieve precise control of terminal voltage and reactive power. It supports the soft excitation build-up function, with excitation energy derived from the residual voltage of the generator. The excitation regulator is put into normal operation when the input voltage of the thyristor rectifier bridge rises to 10V~20V.
Power Supply and Communication Parameters: The operating voltage is adapted to conventional industrial power supply systems and matched with input voltage specifications to ensure the stable operation of the module. It is equipped with rich communication interfaces, supporting RS-232, RS-485, CANopen and other communication interfaces, and compatible with Modbus, Profibus and other commonly used industrial communication protocols. It enables seamless connection and high-speed data interaction with industrial automation systems such as PLC and DCS, facilitating remote management, parameter configuration and data upload. It is highly compatible with ABB control systems such as AC800M and AC500, featuring convenient integration without the need for additional adaptation modules.
Environmental Adaptation Parameters: Operating temperature range of -20℃ to +70℃, enabling stable operation over a wide temperature range and adapting to complex industrial sites and power room environments with high and low temperatures; storage temperature range of -40℃ to +85℃, facilitating transportation and long-term storage; protection grade of IP20, suitable for rack or panel mounting, which can effectively prevent dust intrusion in industrial sites and protect internal circuits from damage; it has excellent anti-electromagnetic interference capability, adapting to the complex electrical environment of power systems and ensuring the stable transmission of excitation control signals.
Structural and Installation Parameters: Adopting a modular and compact design with overall dimensions of 224mm (width) × 179mm (height) × 83mm (depth) and a weight of approximately 9.5kg, the neat structure does not occupy excessive installation space. It supports two installation methods: DIN rail mounting and panel mounting, with convenient installation adapted to different on-site space and installation requirements. It complies with the general installation standards of industrial modular accessories, facilitating subsequent maintenance, replacement and system expansion.
Additional Function Parameters: Equipped with a comprehensive data acquisition and monitoring function, it can collect various operating data of industrial sites and generators in real time, providing data support for production process optimization and equipment fault troubleshooting. It supports multiple functions such as process control and machine control, adapting to the industrial automation needs of various scenarios. With a user-friendly interface and convenient configuration and operation, it supports flexible adjustment of control parameters according to the requirements of different generators and power systems, featuring strong adaptability. A complete built-in protection mechanism improves the operational reliability of the module itself and the excitation system.

II. Features and Advantages

High-precision excitation control for stable operation: Adopting advanced control algorithms, it can precisely adjust the excitation current of synchronous generators, effectively stabilize the generator terminal voltage and reactive power, ensure the stable operation of generators under different working conditions, improve the stability and power supply quality of power systems, and meet the stringent operation requirements of the power industry.
Modular design with flexible expandability: As a modular product of the PPD512 series, it adopts a modular architecture and can be flexibly configured and functionally expanded according to actual application needs. It can adapt to excitation systems and industrial automation scenarios of different scales without replacing the entire unit, reducing the costs of system upgrade and maintenance.
Multi-function integration with strong versatility: Integrating excitation control, data acquisition, process control and machine control in one, it is not only applicable to the control of generator excitation systems, but also adaptable to various automation control needs of industrial sites. It is compatible with a variety of communication protocols and ABB control systems, enabling seamless integration into the existing industrial automation system with excellent versatility and integration.
Industrial-grade reliability with strong environmental adaptability: Manufactured with high-quality industrial-grade components, it has a protection grade of IP20 and a wide temperature and humidity adaptation range, capable of withstanding the effects of harsh industrial environments such as dust and electromagnetic interference. Undergoing strict production and testing processes, it features high operational reliability and a long service life, can adapt to the requirements of long-term continuous industrial operation, and reduce the probability of failure and operation and maintenance costs.
Easy operation with efficient O&M: The user-friendly interface makes parameter configuration and operation simple and understandable; two convenient installation methods are supported, and the modular plug-and-play design facilitates subsequent maintenance and replacement; it is equipped with a comprehensive monitoring and diagnosis function, which can quickly troubleshoot equipment faults, shorten the downtime for maintenance and improve O&M efficiency.

III. Application Fields

With its high-precision excitation control, multi-function integration and industrial-grade reliability, the module is widely applied in power systems and various industrial automation scenarios, especially suitable for fields requiring excitation control of synchronous generators and high-precision process control, including:

Power industry: Excitation control systems for synchronous generators in power plants. By precisely adjusting the excitation current, it stabilizes the generator terminal voltage and reactive power, improving the efficiency and stability of power transmission. It is also adapted to the monitoring and control needs of new energy power generation systems, supporting the stable operation of new energy power systems.
Petrochemical industry: Excitation control of generators in captive power plants of chemical parks and petroleum refineries, as well as process control and environmental parameter monitoring in the production process. It is adapted to the complex and stringent industrial environment of the petrochemical industry, ensuring the dual stability of the production process and power supply system.
Steel and manufacturing industry: Automatic production line control and robot control in steel mills and various manufacturing enterprises, as well as excitation control of captive generators in the factory area. It can serve as the core component of the control system, responsible for data processing, instruction execution and equipment control, improving the level of production automation and production efficiency.
Other fields: Data acquisition and process control in industrial automation scenarios such as energy management and HVAC (Heating, Ventilation and Air Conditioning). It is also adapted to various automation control needs in the field of intelligent manufacturing, and can be seamlessly integrated with other ABB automation products to provide a comprehensive automation solution.

Product Tags: PPD512A10-15000 , 3BHE040375R1023