Automatic Copper Wire Granulator Machine for Recycling Scrap Cable and Wires
Transform your scrap wire recycling operations with our Professional Copper Wire Granulating Machine, engineered to deliver exceptional material separation efficiency. This robust system optimizes the recovery of high-purity copper granules from discarded cables while minimizing operational costs. Designed specifically for industrial-scale recycling facilities, it ensures consistent output quality through advanced processing technology. Backed by Henan Panqi Heavy Industry's manufacturing expertise, this solution represents a strategic investment for businesses seeking to enhance their metal recovery capabilities.
Core Technical Advantages:
Precision Granulation Technology: Utilizes multi-stage crushing and separation mechanisms to process various wire diameters
Adaptive Processing: Handles diverse cable types including automotive wires, communication cables, and power cords
Resource Optimization: Recovers up to 99.9% pure copper particles while separating insulation materials
Environmentally Conscious Design: Incorporates dust containment systems and energy-efficient motors
Performance Specifications:
| Granule Size Output | Adjustable between 2-10mm |
| Throughput Range | 100-500kg/h (standard), 500-2000kg/h (high-capacity) |
| Motor Configuration | 15-75kW based on model requirements |
| System Footprint | Compact modular design for space efficiency |
| Maintenance Interval | Designed for minimal downtime with accessible components |
Operational benefits extend beyond technical specifications to deliver measurable business value. The integrated separation system produces copper granules with purity levels exceeding industry standards, directly enhancing your recovered material's market value. For facilities processing mixed scrap streams, the machine's sorting efficiency reduces manual sorting labor by up to 70%. The modular construction allows for future capacity upgrades, protecting your investment as recycling volumes increase. With multiple safety interlocks and emergency stop systems, operator protection is prioritized throughout the recycling workflow.
Practical implementation advantages include simplified installation requirements and compatibility with existing material handling systems. The control interface features multilingual support and intuitive operation panels, reducing training time for technical staff. For specialized applications, optional configurations include enhanced filtration for fine particulate control or customized feed mechanisms for specific cable types. Production facilities have reported payback periods under 18 months through improved metal recovery rates and reduced waste disposal costs.
Frequently Asked Questions:
Q: What cable diameters can this machine process?
A: The system handles wire from 0.3mm to 25mm diameter, covering most commercial and industrial cable types.
Q: How does the separation system ensure copper purity?
A: It combines vibration separation, gravity sorting, and electrostatic separation stages to achieve over 99% material purity.
Q: What maintenance is required for optimal operation?
A: Daily visual inspections and monthly component lubrication, with blade replacement typically needed annually.
Q: Can it process aluminum wires or mixed metal cables?
A: The standard configuration is optimized for copper recovery, but specialized setups for other metals are available.
Q: What safety features are incorporated?
A> Includes emergency stops, motor overload protection, and interlocked safety guards on all moving parts.
Q: How does noise control compare to similar equipment?
A> Sound-dampened enclosures maintain operation below 75dB, significantly quieter than conventional granulators.
Q: What support services accompany the equipment?
A> Installation guidance, operational training, and technical support are included with all purchases.
Experience the operational transformation this advanced recycling solution brings to material recovery facilities worldwide. Henan Panqi Heavy Industry Technology provides comprehensive technical consultation to ensure optimal machine configuration for your specific throughput requirements and scrap composition. With established export channels to major global markets, we deliver reliable industrial equipment backed by responsive customer support. Contact our engineering team today to schedule a personalized demonstration and detailed ROI analysis for your recycling operation.
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