High Efficiency Copper Wire Granulating Machine With 500kg/h Capacity for Scrap Recycling

Revolutionize Your Scrap Recycling Operations

This high-performance copper wire granulating machine transforms waste cables into valuable copper granules through advanced separation technology. Designed specifically for industrial-scale operations, our 500kg/h capacity solution delivers exceptional material recovery rates while minimizing operational costs. The fully automated processing system ensures consistent output quality for various copper wire grades, making it ideal for recycling centers and metal recovery facilities seeking to maximize resource utilization and profitability.

Key advantage: Achieves up to 99% pure copper separation from insulation materials through multi-stage processing - significantly reducing material loss compared to manual methods.

Core Technical Specifications:

Operational Advantages:

• Three-Stage Separation: Crusher → Vibrating screen → Airflow separation for maximum purity

• Intelligent Control: Touchscreen interface with real-time monitoring capabilities

• Low Maintenance: Easily accessible components with tool-free maintenance points

• Adaptive Processing: Handles wires from 0.3mm to 25mm diameter without pre-sorting

The integrated dust collection system features cyclonic separation technology that captures 95%+ airborne particles, ensuring compliance with workshop air quality standards. Heavy-duty manganese steel blades maintain sharp cutting edges through extended operation cycles, while the vibration-dampening frame reduces structural stress for prolonged equipment lifespan.

Business Impact: Processing 8 tons daily can generate approximately $1,200 USD profit at current copper prices - delivering ROI within 12-18 months for medium-scale operations.

Frequently Asked Questions

1. What wire types can this machine process?

It handles all common copper wires including automotive cables, communication wires, and household appliance cords regardless of insulation material (PVC, rubber, etc.).

2. What's the copper purity after processing?

The multi-stage separation achieves 99% pure copper granules meeting industry-standard quality for direct smelting.

3. How often do blades need replacement?

Under normal operation, blades last 300-400 hours before resharpening. Spare blade sets are included with purchase.

4. Can the capacity be upgraded?

Yes, modular design allows capacity expansion up to 800kg/h with additional separation units.

5. What power supply is required?

Standard 380V three-phase power, with optional diesel generator compatibility for remote sites.

6. Is technical support available?

Comprehensive support includes installation supervision, operator training, and 24-month warranty with spare parts supply.

7. How is plastic waste handled?

Separated insulation materials are automatically collected for disposal or recycling - reducing landfill costs.

Maximize Your Metal Recovery Potential

This industrial-grade granulating solution transforms copper scrap into continuous revenue streams with its exceptional 500kg/h throughput and minimal operational downtime. Backed by Henan Panqi's manufacturing expertise and global support network, it represents a sound investment for recycling businesses seeking to scale operations while maintaining quality output. Contact our engineering team today for customized capacity proposals and site-specific configuration recommendations.