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ABB 500CPU03 1HDF700003R5122 CPU Module

ABB 500CPU03 1HDF700003R5122 CPU Module photo-1
ABB 500CPU03 1HDF700003R5122 CPU Module photo-2
ABB 500CPU03 1HDF700003R5122 CPU Module photo-3
ABB 500CPU03 1HDF700003R5122 CPU Module photo-4
Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, Global universal model
Condition:
Other, Global universal model
Task:
Other, Global universal model
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
Material Other, Global universal model
Condition Other, Global universal model
Task Other, Global universal model
Mathematical Model Other, Global universal model
Signal Other, Global universal model
Customized Non-Customized
Structure Other, Global universal model
Operating temperature -25°C–+60°C
Humidity 5%–95% (non-condensing)
Power supply 24VDC (±20%)
ABB 500CPU03 1HDF700003R5122I. Positioning and Applications
  • Series Affiliation: Central Processing Unit (CPU) module of ABB AC 500 series PLC, serving as the core control unit of the system. It is responsible for executing user programs, processing input/output signals, and coordinating communication between modules.

  • Core Functions: Supports logic control, data computation, motion control, and communication management. Suitable for medium to large industrial automation systems, such as production line control, process automation, and mechanical equipment scenarios.

II. Technical Parameters and Characteristics1. Hardware Performance
  • Processor: 32-bit high-performance microprocessor with a main frequency ≥100MHz, supporting floating-point operations.

  • Memory:

    • Program memory: 256KB–1MB (depending on the model) for storing user programs.

    • Data memory: 512KB–2MB, supporting real-time data storage and processing.

  • I/O Expansion Capability: Can connect up to 128 I/O modules, supporting distributed expansion (connecting remote I/O via communication modules).

2. Communication Interfaces and Protocols
  • Integrated Interfaces:

    • 1 RJ45 Ethernet interface (supporting protocols such as EtherNet/IP, Modbus TCP, and Profinet).

    • 1 RS-485/RS-232 serial port (supporting Modbus RTU, ASCII, or custom protocols).

  • Protocol Support:

    • Industrial Ethernet: EtherNet/IP, Modbus TCP, EtherCAT (requires expansion module).

    • Fieldbus: CANopen (requires expansion communication module).

    • Programming interface: Supports program download via USB or Ethernet.

3. Performance Parameters
  • Scan cycle: ≤0.1ms/K instruction (basic logic instructions), suitable for high-speed control scenarios.

  • Real-time performance: Supports hardware interrupts (response time ≤100μs), meeting emergency signal processing requirements.

  • Storage expansion: Supports SD cards (up to 32GB) for program backup and data log storage.

4. Electrical and Environmental Characteristics
  • Power supply: 24VDC (±20%), power consumption ≤15W.

  • Isolation: Electrical isolation between power supply and I/O (1500V AC/1min), with strong anti-interference capability.

  • Mounting method: 35mm DIN rail mounting, supports vertical/horizontal installation.

  • Operating temperature: -25°C–+60°C, humidity 5%–95% (non-condensing).

500CPU03 1HDF700003R5122 (5)

500CPU03 1HDF700003R5122 (4)

III. Application ScenariosManufacturing Automation
  • Sequential control of automobile production lines and collaborative control of robots.

  • Motion control of packaging machinery (such as speed regulation and positioning of servo motors).

Process Control
  • Analog regulation in chemical and power industries (such as temperature and pressure PID control).

  • Logic control and data acquisition for pump stations and water treatment systems.

Distributed Systems
  • Communicates with SCADA systems (such as Wonderware, WinCC) via Ethernet interfaces to achieve remote monitoring.

  • Connects remote I/O modules (such as ABB 500I/O series) as a master station to build distributed control systems.

IV. Interfaces and Wiring1. Hardware Interface Layout
  • Ethernet interface: Labeled as ETH, supporting 10/100Mbps auto-negotiation, can connect to switches or upper computers.

  • Serial port: DB9 interface, default RS-485 mode (half-duplex), can be configured as RS-232 (full-duplex) via software.

  • Programming interface: USB interface (Type-B) for connecting to programming computers (using ABB Control Builder software).

  • Expansion interface: Backplane bus interface for connecting I/O modules and communication modules (such as 500CMP04).

2. Typical Wiring Example (Modbus RTU Master)
  • RS-485 wiring:

    • Module TXD+ connected to bus terminal A, TXD- connected to bus terminal B.

    • Terminal resistors (120Ω) connected to both ends of the bus to reduce signal reflection.

500CPU03 1HDF700003R5122 (3)

500CPU03 1HDF700003R5122 (1)

V. Configuration and Debugging1. Software Tools
  • Programming software: Use ABB Control Builder AC 500, supporting IEC 61131-3 programming languages:

    • Ladder Diagram (LD), Structured Text (ST), Function Block Diagram (FBD), etc.

  • Configuration content:

    • Define I/O module addresses and communication protocol parameters (such as baud rate, data bits).

    • Write user programs to implement logic control or data processing.

2. Status Diagnosis
  • Indicator lights:

    • Power (green): Lights up when power is normal.

    • Run (green): Flashes when the program is running.

    • Stop (yellow): Lights up when the program is stopped or on standby.

    • Error (red): Lights up in case of hardware failures (such as memory errors, I/O abnormalities).

  • Fault troubleshooting: View diagnostic logs through Control Builder to locate issues such as scan cycle timeouts and I/O communication failures.

VI. Comparison with Similar Modules (vs. 500CPU02, 500CPU04)
Comparison Dimension500CPU03500CPU02500CPU04
Processor Performance32-bit/100MHz32-bit/80MHz32-bit/150MHz
Program Memory512KB256KB1MB
Communication Interfaces1×ETH + 1×RS-485/2321×ETH + 1×RS-485/2322×ETH + 1×RS-485/232
Maximum I/O Count128 modules64 modules256 modules
Applicable ScenariosMedium complex control systemsSmall logic controlLarge high-speed control systems
VII. Conclusion
As a mid-range CPU module of the AC 500 series, ABB 500CPU03 combines high-performance computing capabilities with flexible communication expansion capabilities, suitable for medium to large industrial automation systems that require a balance of logic control, data processing, and cross-protocol communication. Its high real-time performance, anti-interference design, and rich programming interfaces make it a core component for building reliable automation solutions in manufacturing, power, energy, and other fields. For higher performance or more interfaces, upgrading to the 500CPU04 model is recommended; if the system scale is small, 500CPU02 is a more economical choice.
Product Tags: 500CPU03 , 1HDF700003R5122 , 1MRB150051R1

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1Yr
Business Type
Trading Company
Year Established
2014
Factory Size
1,000-3,000 square meters
Product Certifications
SA8000