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Home > Electrical & Electronics > Electrical Control System > ABB CI860K01 3BSE032444R1 Communication Interface Module

ABB CI860K01 3BSE032444R1 Communication Interface Module

Guizhou Yuanmiao Automation Equipment Co., Ltd.

1Yr

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Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

Key Specifications

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Material:

Other, Global universal model

Condition:

Other, Global universal model

Task:

Other, Global universal model

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Payment Methods:

Port of Shipment:

China

Delivery Detail:

Delivery time depends on order quantity.

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Material Other, Global universal model

Condition Other, Global universal model

Task Other, Global universal model

Mathematical Model Other, Global universal model

Signal Other, Global universal model

Customized Non-Customized

Structure Other, Global universal model

Humidity 5% to 95% (non-condensing)

Operating temperature -40℃ to +85℃

ABB CI860K01 3BSE032444R1I. Basic Information

Series Affiliation: High-performance Communication Interface Module of ABB AC 800M control system.
Functional Overview: Specifically designed for industrial Ethernet and complex communication networks, supporting multi-protocol parallel communication and high-speed data interaction. It is suitable for industrial automation scenarios requiring high reliability and real-time performance (such as high-end manufacturing, process control, energy management, etc.).

II. Core Functions and Technical Characteristics1. Communication Protocol Support

Industrial Ethernet Protocols:

EtherNet/IP: Compatible with Rockwell systems, supporting Producer/Consumer mode, with transmission rates of 10/100/1000 Mbps, suitable for high-speed real-time control networks.
Modbus TCP: Modbus protocol based on Ethernet, used to connect third-party devices such as SCADA systems and intelligent instruments.
PROFINET IO (Optional Configuration): Supports Siemens industrial Ethernet standards, enabling access to PROFINET networks as a master or slave.

Serial Protocol Extension:

2 RS-485/RS-232 interfaces supporting serial protocols such as Modbus RTU/ASCII, DF1, and Modbus ASCII, adapted to traditional industrial devices.

2. Communication Interfaces and Hardware Design

Interface Types:

2 RJ45 Gigabit Ethernet interfaces (supporting redundant network configurations such as ring networks and dual-star topologies).
1 PROFIBUS DB9 interface (optional) and 2 nine-pin D-type serial interfaces.

Physical Characteristics:

Optoelectronic isolation design (isolation voltage ≥2000VAC), with strong anti-electromagnetic interference capability, suitable for harsh industrial environments.
Standard 35mm rail mounting, supporting hot-swapping (requires matching with AC 800M rack) for convenient maintenance.

Status Indication:

Multiple groups of LED indicators (POWER, LINK/ACT, ERROR, BUS STATUS, protocol status) for real-time display of network connections, data transmission, and fault information.

3. Performance Parameters

Data Processing Capacity:

Supports real-time data refresh cycles ≤0.1ms, suitable for high-speed closed-loop control (such as motion control and robot collaboration).

Node Capacity:

≥200 slave devices in EtherNet/IP master mode; Modbus TCP supports ≥500 client connections.

Electrical Characteristics:

Operating temperature range: -40℃ to +85℃, humidity 5% to 95% (non-condensing), meeting industrial-grade wide-temperature environment requirements.

III. Working Principle and Communication Mechanism1. Protocol Processing Logic

EtherNet/IP Communication Process:

Establishes connections with slaves via CIP protocol in master mode, using the Producer/Consumer mode for real-time data transmission; in slave mode, responds to master commands and uploads local data.

Modbus TCP Communication Process:

Sends Modbus protocol frames (such as function code 0x03 for reading registers and 0x10 for writing multiple registers) via Ethernet, supporting TCP port customization, timeout retransmission, and data verification mechanisms.

PROFINET Communication Process:

Manages slave devices in the PROFINET network (such as Siemens ET 200SP) as a master, and accesses third-party PROFINET master systems as a slave.

2. Interaction with AC 800M System

Backplane Bus Communication: High-speed connection with the CPU module via the VME bus, mapping external device data to the input/output image area of the PLC, and supporting configuration of data mapping tables in ABB Control Builder.
Redundancy Mechanisms:

Supports Ethernet ring networks (such as FastConnect, PRP/HSR), power redundancy, and communication link redundancy, enhancing system reliability for critical scenarios (such as petrochemical and power systems).

3. Fault Diagnosis and Tolerance

Monitors faults such as network disconnection, packet errors, and slave timeouts in real time, alarms via LED, and sends fault codes to the PLC (e.g., error code 0x30 indicates loss of PROFINET slave).
Built-in watchdog timer and automatic recovery mechanism, which automatically restarts the communication link in case of anomalies, reducing manual intervention.

IV. Typical Application Scenarios

High-End Manufacturing Integration: Connects EtherNet/IP-compatible servo systems and industrial robots (such as ABB, KUKA) to achieve synchronous control and real-time data interaction for multiple devices.
Smart Factory and Digital Transformation: Serves as an industrial Ethernet gateway to upload on-site device data to the MES system via Modbus TCP, supporting OPC UA protocol for docking with cloud platforms (such as AWS IoT, Azure Digital Twins).
Hybrid Protocol Network Construction: Runs EtherNet/IP, Modbus RTU, and PROFINET simultaneously, adapting to both old equipment (such as frequency converters) and new intelligent sensors, reducing transformation costs.
Process Automation and Energy Management: Connects distributed I/O modules via PROFINET to collect real-time data from power monitoring systems and HVAC equipment, supporting energy efficiency optimization.

V. Comparison with Similar Modules (Taking CI858K01 as an Example)

Comparison Dimension	CI860K01 (3BSE032444R1)	CI858K01 (3BSE018135R1)
Communication Protocols	EtherNet/IP, Modbus TCP, PROFINET	EtherNet/IP, Modbus TCP, PROFINET (optional)
Network Speed	10/100/1000 Mbps (Ethernet)	10/100 Mbps (Ethernet)
Interface Types	2× Gigabit Ethernet + 2× Serial + 1× PROFINET	2× 100M Ethernet + 2× Serial + 1× PROFINET (optional)
Data Processing Capacity	Refresh cycle ≤0.1ms, supports larger node capacity	Refresh cycle ≤0.5ms
Application Scenarios	High-speed industrial Ethernet, gigabit networks, critical task control	100M industrial Ethernet, multi-protocol hybrid networking
Redundancy Capability	Supports advanced redundancy protocols such as PRP/HSR	Supports Ethernet ring networks, power redundancy

VI. Conclusion

The CI860K01 module is a core component of the ABB AC 800M system for high-performance industrial communication, with core advantages in:

Upgraded Protocol Compatibility: Supports gigabit Ethernet and parallel multi-protocols (EtherNet/IP, PROFINET, Modbus TCP), adapting to full-scenario needs from traditional devices to intelligent manufacturing.
Enhanced Performance and Reliability: Gigabit transmission rate, sub-millisecond data refresh, and advanced redundancy mechanisms (such as PRP/HSR) meet the strict requirements of high-end manufacturing and critical process control.
Support for Digital Transformation: As an industrial communication gateway, it seamlessly connects to IT systems and cloud platforms, helping factories achieve data integration and intelligent upgrading.

Product Tags: CI860K01 , 3BSE032444R1 , 1MRB150011R1