Image Measuring Instrument for Aerospace Composite Material Analysis
Technical parameter:
Model |
DR-G301 |
DR-G301-1 |
DR-G301-2 |
|
Table |
Metal table size(mm) |
340 × 152 |
350×170 |
450 × 280 |
Glass table size(mm) |
196 × 96 |
246× 120 |
306× 196 |
|
X coordinate travel (mm) |
150 |
200 |
250 |
|
Y coordinate travel (mm) |
50 |
100 |
150 |
|
Z coordinate travel (mm) |
90(Focusing) |
100( Focusing ) |
100( Focusing ) |
|
Measuring accuracy (μm) |
3+L/50 |
3+L/75 |
3+L/75 |
|
X, Y Block, Digital Resolution |
0.001mm |
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Projection screen |
Size (mm) |
Ø312, Terms of Use>Ø300( Engraved with the word line m ) |
||
Rotation range |
0~360° |
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Rotation Digital Resolution |
1' or 0.01° |
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Mirror Matter |
Magnification |
10X( Necessary ) 20X(Option) 50X ( Option ) 100X ( Option ) |
||
Line field of view in object (mm) |
Ø30 Ø15 Ø6 Ø3 |
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Work in object distance (mm) |
77.7 44.3 24.5 25.3 |
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Data Processor |
DC-3000 multi-function data processing system, all the Chinese showed they can do more sampling, coordinate rotation, point, line, distance, angle measurement |
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Instrument lighting |
Transmission and reflection of light source are: 24V, 150W halogen lamp |
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Instrument Power |
110V/ 220V(AC), 50/60HZ, Total power 400W |
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Cooling method |
Forced air-cooled (3 axial fans) |
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Dimensions |
L × W × H (mm) |
792× 544 × 975 |
770 × 550× 1120 |
770 ×550× 1120 |
Weight |
Unit Kg |
150 |
150 |
150 |
Options |
Micro-printer, optical Edge Detector, M2D software; detailed description see Annex projector. |
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Application of Image Measuring Instruments in Quality Assurance of Precision Mechanical Components
In the field of precision machining, it is crucial to ensure the dimensional accuracy and quality of components. As an advanced precision measuring tool, image measuring instrument provides an efficient and accurate solution for the quality assurance of precision mechanical parts. This article will provide you with a detailed introduction to the application of image measuring instruments in the quality assurance of precision mechanical components.
I. Product Overview
Image measuring instrument is a set of optical imaging, image processing and precision measurement technology in one of the high-precision testing equipment. It is capable of non-contact measurement of precision mechanical parts, realizing accurate assessment of size, shape, position and other parameters. Through advanced image measurement technology, the instrument can quickly capture the image of the parts and analyze the data with professional measurement software, thus providing a reliable basis for quality control and process optimization.
II. Technical Parameters
Optical system: Equipped with high-resolution optical lens and advanced lighting system to ensure clear imaging.
Sensor: High pixel CCD or CMOS sensor is used to capture high quality images.
Measuring range: Depending on the model, it can cover the measuring range of different sizes to meet diversified inspection needs.
Measurement accuracy: With micron-level measurement accuracy, it can meet the high-precision inspection requirements of precision mechanical parts.
Software system: Built-in powerful measurement software, supporting automatic measurement, data recording, statistical analysis and other functions to improve inspection efficiency.
Operation Steps
Sample preparation: Fix the precision mechanical parts to be tested on the working table of the measuring instrument to ensure that its position is stable and easy to measure.
Equipment calibration: Turn on the measuring instrument and carry out system calibration, including the calibration of the optical system and the calibration of the sensor to ensure the accuracy of the measurement.
Measurement Setting: Select the appropriate measurement mode and parameter settings, such as illumination intensity, magnification, etc., according to the characteristics of the parts and inspection requirements.
Image Acquisition: Through the operation control interface, start the image acquisition function to obtain a clear image of the part.
Data Measurement and Analysis: Using the tool function of the measurement software, perform size measurement, shape analysis and other operations on the captured image. The software will automatically calculate and record the measurement data, and at the same time provide the statistical analysis results of the data, which is convenient for the user to evaluate and make decisions on the measurement results.
Report Generation: After the measurement is completed, the measurement software can generate a detailed measurement report, which includes measurement data, analysis results, image screenshots, etc. Users can export the report to different formats according to their needs, so as to facilitate archiving, sharing and further discussion.
Application Fields
Aerospace field: Dimensional measurement and quality control of aircraft engine components, landing gear and other precision mechanical components to ensure their high accuracy and reliability.
Automobile manufacturing field: detecting the size and shape of automobile engines, transmissions and other key components to ensure the performance and safety of automobiles.
Mechanical manufacturing field: Measurement of various precision mechanical parts to ensure that their processing accuracy meets the design requirements.
In the field of electronic and electrical appliances: in the process of electronic components, mold manufacturing, etc., the dimensions and spacing of tiny parts are measured accurately to ensure the quality and performance stability of the products.
V. Advantageous features
High-precision Measurement: Adopting advanced optical imaging technology and high-resolution sensors, it realizes micron-level measurement accuracy and ensures the accuracy of inspection results.
Non-contact measurement: avoids the damage that traditional contact measurement may cause to the parts, and at the same time improves the measurement efficiency.
Automated operation: with functions such as auto-focus, automatic measurement, and automatic data recording, it reduces human error and improves inspection efficiency.
Powerful software function: the measurement software provides rich measurement tools and analysis functions, supports CAD data comparison, and facilitates users to carry out complex measurement and quality control.
Wide applicability: able to adapt to different sizes and shapes of precision mechanical parts inspection, to meet the inspection needs of a variety of industries.
Image measuring instrument plays an irreplaceable role in the quality assurance of precision mechanical parts. It can not only quickly and accurately measure the dimensional parameters of the components, but also help manufacturers to identify potential problems in the production process in a timely manner, optimize the process, improve product quality and production efficiency. Choosing a high-performance image measuring instrument is to build a solid quality defense for your enterprise and enhance market competitiveness.
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