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Help CenterImage Measuring Instrument for Glass & Optics Surface Defect Detection
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Technical parameter:
Model |
DR-G301 |
DR-G301-1 |
DR-G301-2 |
|
Table |
Metal table size(mm) |
340 × 152 |
350×170 |
450 × 280 |
Glass table size(mm) |
196 × 96 |
246× 120 |
306× 196 |
|
X coordinate travel (mm) |
150 |
200 |
250 |
|
Y coordinate travel (mm) |
50 |
100 |
150 |
|
Z coordinate travel (mm) |
90(Focusing) |
100( Focusing ) |
100( Focusing ) |
|
Measuring accuracy (μm) |
3+L/50 |
3+L/75 |
3+L/75 |
|
X, Y Block, Digital Resolution |
0.001mm |
|||
Projection screen |
Size (mm) |
Ø312, Terms of Use>Ø300( Engraved with the word line m ) |
||
Rotation range |
0~360° |
|||
Rotation Digital Resolution |
1' or 0.01° |
|||
Mirror Matter |
Magnification |
10X( Necessary ) 20X(Option) 50X ( Option ) 100X ( Option ) |
||
Line field of view in object (mm) |
Ø30 Ø15 Ø6 Ø3 |
|||
Work in object distance (mm) |
77.7 44.3 24.5 25.3 |
|||
Data Processor |
DC-3000 multi-function data processing system, all the Chinese showed they can do more sampling, coordinate rotation, point, line, distance, angle measurement |
|||
Instrument lighting |
Transmission and reflection of light source are: 24V, 150W halogen lamp |
|||
Instrument Power |
110V/ 220V(AC), 50/60HZ, Total power 400W |
|||
Cooling method |
Forced air-cooled (3 axial fans) |
|||
Dimensions |
L × W × H (mm) |
792× 544 × 975 |
770 × 550× 1120 |
770 ×550× 1120 |
Weight |
Unit Kg |
150 |
150 |
150 |
Options |
Micro-printer, optical Edge Detector, M2D software; detailed description see Annex projector. |
|||
Application of Image Measuring Instruments in Glass and Optical Surface Defect Inspection
In the field of glass manufacturing and optical component processing, surface defect inspection is a key link to ensure product quality. As an advanced precision inspection equipment, image measuring instrument provides an efficient and accurate solution for glass and optical surface defect detection. This article will introduce the application of image measuring instrument in this field in detail.
I. Product Overview
Image measuring instrument is a high-precision inspection equipment integrating optical imaging, image processing and precision measurement technology. It is capable of non-contact measurement of the surface of glass and optical components, realizing precise evaluation of size, shape, position and other parameters. Through advanced image measurement technology, the instrument can quickly capture the image of the measured object and analyze the data with professional measurement software, thus providing a reliable basis for quality control and process optimization.
II. Technical Parameters
Optical system: Equipped with high-resolution optical lens and advanced lighting system to ensure clear imaging.
Sensor: High pixel CCD or CMOS sensor is used to capture high quality images.
Measuring range: Depending on the model, it can cover the measuring range of different sizes to meet diversified inspection needs.
Measurement accuracy: With micron-level measurement accuracy, it can meet the high-precision inspection requirements of glass and optical components.
Software system: Built-in powerful measurement software, supporting automatic measurement, data recording, statistical analysis and other functions to improve inspection efficiency.
Operation Steps
Sample preparation: Fix the glass or optical components to be inspected on the working table of the measuring instrument to ensure its position is stable and easy to measure.
Equipment calibration: Turn on the measuring instrument and carry out system calibration, including the calibration of the optical system and the calibration of the sensor to ensure the accuracy of the measurement.
Measurement Setting: According to the characteristics of the samples and inspection requirements, select the appropriate measurement mode and parameter settings, such as illumination intensity, magnification and so on.
Image Acquisition: Through the operation control interface, start the image acquisition function to obtain a clear image of the sample.
Data Measurement and Analysis: Use the tool function of the measurement software to perform size measurement, shape analysis and other operations on the acquired image. The software will automatically calculate and record the measurement data, and at the same time provide the statistical analysis results of the data, which is convenient for the user to evaluate and make decisions on the measurement results.
Report Generation: After the measurement is completed, the measurement software can generate a detailed measurement report, which includes measurement data, analysis results, image screenshots, etc. Users can export the report to different formats according to their needs, so as to facilitate archiving, sharing and further discussion.
Application Areas
Glass manufacturing industry: detect the dimensional accuracy and surface defects of glass products, such as scratches, bubbles, particles, etc., to ensure that product quality meets the standards.
Optical component manufacturing industry: to detect the surface quality of optical components such as lenses, mirrors, prisms, etc., including the measurement of surface roughness, scratches, pits, film uniformity and other parameters.
Semiconductor manufacturing industry: In the semiconductor wafer manufacturing process, detecting defects on the wafer surface, such as particles, scratches, pits, etc., to ensure the performance and reliability of semiconductor devices.
Electronic display industry: to detect the surface quality of liquid crystal display, organic light-emitting diode display and other electronic displays to ensure the display effect and product reliability.
V. Advantageous features
High-precision measurement: using advanced optical imaging technology and high-resolution sensors to achieve micron-level measurement accuracy to ensure the accuracy of the test results.
Non-contact measurement: avoids the damage that traditional contact measurement may cause to the sample, and at the same time improves the measurement efficiency.
Automated operation: Equipped with functions such as auto-focus, automatic measurement, and automatic data recording, which reduces human error and improves inspection efficiency.
Powerful software functions: the measurement software provides a wealth of measurement tools and analysis functions, supports CAD data comparison, and facilitates users to carry out complex measurements and quality control.
Wide applicability: able to adapt to different sizes and shapes of glass and optical components inspection, to meet the inspection needs of a variety of industries.
Image measuring instrument plays an irreplaceable role in glass and optical surface defect detection. It can not only quickly and accurately measure the parameters of the sample, but also help manufacturers find potential problems in the production process, optimize the process, improve product quality and production efficiency. Choosing a high-performance image measuring instrument is to build a strong quality defense for your enterprise and enhance market competitiveness.
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