Tensile Strength Test Machine for Quality Control Managers - Fast Results and Easy Reporting
Specification
| Frame capacity | 2000kg |
| Load cell brand | Germany brand load cell for high accuracy, |
| 2000kg (500,1000kg are optional) | |
| Load accuracy | 0.5% F.S |
| Control system | PC with windows 7 system |
| Motor | Panasonic servo motor w/AC variable speed drive system, high-precision mechanical ball screw rod |
| Force reading | kgf, Ibf, N, KN, T etc |
| Vertical test space | 1200mm including fixture |
| Horizontal test space | ≤400mm |
| Test speed | 0.1~500mm/min (adjustable) |
| Software | TM 2101 |
| Curves display | Load- elongation, Elongation-time, Time-elongation, Stress-strain |
| Data display | Max. force, speed, sample information, strength(Kpa, Mpa, N/mm, N/mm2) etc… |
| Safety features | E-Stop |
| Over-load protection | |
| Upper and lower limit switches | |
| Load sensor with automatic retreat |
Tensile Testers for Quality Control Managers - Fast Results and Easy Reporting
In the highly competitive manufacturing industry, quality control managers need fast, reliable material testing data to support decision making. Our intelligent tensile tester is designed for quality control scenarios, helping companies realize the whole process of quality control from incoming raw materials to outgoing finished products by improving testing efficiency by 30% and generating reports at the touch of a button.
I. Core Quality Control Advantages
1. Extremely fast testing process
10 seconds fast clamping: pneumatic fixture automatically recognizes the sample type, no need for manual adjustment.
Intelligent parameter recommendation: after inputting the material type, the system automatically matches the best test parameters.
Unattended testing: supports 10 groups of samples for continuous testing, and automatically executes the test queue at night.
2. Real-time quality judgment
Dynamic over-limit warning: real-time comparison of preset tolerance ranges during testing, and automatic shutdown when exceeding the tolerance.
CPK process capability analysis: automatically calculate the process capability index, generate SPC control charts
Defect pattern recognition: AI algorithm analyzes the fracture pattern and locates the weak links in the process.
3. One-click reporting system
3-minute report generation: built-in 20+ industry standard report templates (including corporate LOGO)
Multi-format export: Support PDF/Excel/XML format, compatible with ERP/MES system.
Electronic Signature Certification: Compliant with FDA 21 CFR Part 11 electronic record specification
Typical Quality Control Scenarios
1. Raw material incoming inspection
Plastic particles: 3 minutes to complete the tensile strength test, automatic generation of incoming material inspection report.
Sheet metal: real-time display of stress-strain curve, quickly determine the stability of the material batch
Composite materials: AI analyzes the peel strength between layers and identifies defects in adhesive coating.
2. Production process monitoring
Automotive fasteners: 3 tests per minute, CPK values updated in real time.
Electronic components: 0.01mm ultra-thin sample testing, locate welding process problems
Medical devices: automatic identification of abnormal fluctuations in penetration force, traceability of the production process.
3. Finished product factory inspection
Packaging materials: 2 minutes to complete the peel strength and impact resistance test.
Reinforcing steel: automatic determination of strength level, test results are directly connected to BIM system.
Aerospace components: Generate test reports with DAkkS certification to accelerate product release.
Quality Control Solutions
1. Smart Factory Integration
Data Kanban: Real-time display of key indicators such as yield rate and test pass rate of each production line.
Automatic sorting: test results are directly linked to the production system, and over-performing products are automatically labeled.
Process optimization: locate the process parameters that lead to strength fluctuations by comparing historical data.
2. Compliance Assurance
Standards coverage: Built-in ASTM D638/EN ISO 6892/GB/T 228 and other 30+ international standards.
Audit Trail: All operation records are traceable and meet ISO/IEC 17025 certification requirements.
Electronic Signature: Supports multi-level authority management, key reports need to be electronically signed by authorized personnel.
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