Industrial Hardware Salt Spray Corrosion Performance Testing Machine

In the field of material corrosion testing, fully automated salt spray test system has become an important equipment in modern laboratory and industrial testing with its high automation, precise control and multi-functional integration. The following content will be from the system functions, technical advantages, application scenarios, etc., a detailed introduction to the unique value of fully automated salt spray test system.

I. System function: intelligent control, comprehensive simulation of corrosive environment

1. Intelligent operation process

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One-key start: the automatic salt spray test system has one-key start function, the operator only needs to input the preset test parameters on the touch screen or computer software, the system can automatically complete the entire test process, including brine preparation, spraying, temperature control, humidity adjustment, etc., without human intervention.

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Automatic Recording and Analysis: The system can automatically record key data during the testing process, such as temperature, humidity, salt spray settling rate, testing time, etc., and generate detailed test reports. Through the built-in data analysis software, users can quickly assess the degree of corrosion and corrosion resistance of materials.

2. Multi-area corrosion simulation

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Partition control: the system can simulate different corrosion environments, through partition control technology, to achieve independent control of multiple test areas. Each area can be set with different temperature, humidity and salt spray concentration to simulate the corrosion of materials in different environments to meet complex testing needs.

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Dynamic corrosion simulation: In addition to static salt spray testing, the fully automated salt spray test system also supports dynamic corrosion simulation, such as cyclic salt spray testing and alternating salt spray testing. By simulating a variety of corrosive environments that may be encountered in the actual use of materials, such as marine climate, industrial atmosphere, acid rain, etc., a more realistic assessment of the corrosion resistance of materials.

3. Data management and traceability

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Data storage and query: The system is equipped with a large-capacity data storage device, which can save test data and reports for a long time. Users can quickly query the required data through keywords, date, test number and other conditions, which is convenient for historical data comparison and trend analysis.

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Data traceability: Each test report contains detailed records of test parameters and operations, ensuring the traceability of the testing process. In the quality control and certification process, the data traceability function provides users with strong support to meet the requirements of various standards and specifications.

Second, the technical advantages: precise control, efficient operation

1. High-precision sensor and control system

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Accurate monitoring: The system adopts high-precision temperature sensor, humidity sensor and salt spray sedimentation rate sensor, which can monitor the key parameters in the testing environment in real time to ensure the stability and accuracy of the testing conditions.

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Intelligent control: Based on the advanced PLC control system and touch screen or computer software operation interface, the system is able to realize precise control and automatic adjustment of test parameters. Through intelligent algorithms, the system can automatically adjust the spray volume, temperature, humidity and other parameters according to the test demand to ensure the stability and reliability of the test process.

2. High-efficiency spraying system

-Spraying system 

Uniform Spray: The automatic salt spray test system is equipped with a highly efficient spray system, which adopts compressed air atomization technology to atomize the brine solution into fine and uniform salt spray particles, with a diameter between 1~5μm. Through the special nozzle design and spray control system, the salt mist can be evenly distributed in the test area, avoiding localized over-density or over-dilution.

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Adjustable Spray Volume: The spray volume of the spray system can be adjusted according to the testing needs to meet the testing requirements of different materials and standards. By accurately controlling the spray volume, the system can realize precise control of salt spray concentration and further improve the accuracy of test results.

3. Safety and environmental protection design

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Multiple safety protection: The system is equipped with multiple safety protection devices, such as over-temperature protection, water shortage protection, power leakage protection, overload protection, etc., to ensure the safety of equipment and operators.