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Help CenterAITOP Full-Automatic ESS Battery Pack Production Line: Engineered for Energy Storage Excellence
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AITOP Full-Automatic ESS Battery Pack Production Line: Engineered for Energy Storage Excellence
As the global energy storage market accelerates, manufacturers face mounting pressure to deliver safer, more reliable, and higher-capacity battery packs at scale. AITOP answers this challenge with a fully automatic, non-standard prismatic lithium battery pack assembly line—purpose-built for Energy Storage Systems (ESS) that demand uncompromising quality and complete traceability.
The Solution: A Complete Production Ecosystem
Our prismatic battery module assembly line integrates every critical process from cell sorting to finished pack EOL testing. Designed for high-volume ESS manufacturing, it combines precision automation with flexible manual stations where human oversight adds value.
| No. | Equipment Name | Specification/Model | Qty | Unit | Key Functions |
|---|---|---|---|---|---|
| 1 | Battery Cell Robotic Arm Feeding | - | 1 | Set | Automated, high-speed cell loading; precise positioning; reduces manual handling |
| 2 | 10CH Code Scanning Sorting Machine | HIOKI 3561A/10CH | 1 | Set | High-precision cell voltage/IR testing; barcode scanning; intelligent grading & sorting |
| 3 | Cell Stacking Machine | Module Customization | 1 | Set | High-precision Z-stacking; consistent layer alignment; supports custom module sizes |
| 4 | Battery Module Bundling Machine | Handheld | 1 | Set | Fast, secure module bundling; flexible operation; ensures structural integrity |
| 5 | CCD Polarity Detector | AITOP-CCD | 1 | Set | AI vision inspection; 100% polarity verification; zero mis-assembly risk |
| 6 | Laser Cleaning Machine | AITOP-20 | 1 | Set | Non-contact, residue-free surface cleaning; improves welding quality & yield |
| 7 | Laser Welding Machine | AITOP-3000W | 1 | Set | High-power, high-speed precision welding; stable seams; minimal thermal impact |
| 8 | FPC (Collection Line) Welding Machine | AITOP-600W | 1 | Set | Precision welding for flexible circuits; strong connection; high reliability |
| 9 | Speed Chain | 14M | 14 | M | Stable, high-speed material transport; connects workstations seamlessly |
| 10 | Tooling Tray | 800*1000 | 12 | PCS | Standardized cell/module carrier; protects products; ensures positioning accuracy |
| 11 | Transplanting Trolley | Customization | 10 | Set | Flexible intra-line material transfer; ergonomic; improves logistics efficiency |
| 12 | Unpowered Roller Line | 14M | 14 | M | Gravity-driven, low-cost transport; ideal for buffer zones |
| 13 | Pneumatic Lift | Customization | 2 | Set | Safe, efficient vertical lifting; connects different line levels |
| 14 | Column-Mounted Cantilever Crane | 2000kg | 2 | Set | Heavy-load material handling; flexible operation; aids equipment maintenance |
| 15 | EOL Tester | - | 1 | Set | Comprehensive end-of-line performance test; ensures only qualified modules ship |
Data-Driven Quality: MES-Ready Architecture
In ESS manufacturing, traceability is not optional—it is essential for safety certification and long-term reliability.
Data Collection at Every Station: Each process step captures critical parameters linked to individual battery and module barcodes
Reserved MES Interface: Pre-configured port for seamless upload to your Manufacturing Execution System
Complete Genealogy: From raw cell to finished pack, every data point is recorded and traceable
Why AITOP for Your ESS Production Line?
| Feature | Benefit |
|---|---|
| Non-Standard Custom Design | Tailored to your specific cell format, module size, and output requirements |
| Fully Automatic Core Processes | Sorting, welding, and testing—automated for consistency and throughput |
| Flexible Manual Integration | Human expertise applied where it adds most value |
| Comprehensive Testing | OCV, polarity, terminal addressing, laser cleaning, and EOL testing built in |
| End-to-End Traceability | MES-ready data capture at every critical juncture |
| Proven in ESS Manufacturing | Deployed in facilities producing utility-scale and commercial energy storage systems |
Applications
Utility-Scale Energy Storage Systems
Commercial & Industrial ESS
Residential Battery Storage
Renewable Energy Integration Projects
Microgrid & Backup Power Systems
AITOP: Your Partner in Energy Storage Manufacturing
With years of experience equipping the world's leading battery manufacturers, AITOP delivers production lines that combine precision automation with the flexibility to adapt to evolving ESS technologies.
Our lines are trusted by factories producing millions of prismatic battery modules annually—because we understand that in energy storage, reliability begins with manufacturing quality.
📩 Ready to scale your ESS battery production?
Contact AITOP today to discuss your cell format, capacity targets, and facility requirements.
AITOP Intelligent Equipment Co., Ltd.
Email: sales@aitop-group.com | Phone: +86 18098919495
Website:
#AITOP #ESS #EnergyStorage #BatteryManufacturing #PrismaticBattery #BatteryAssembly #Automation #MES #BatteryProduction #RenewableEnergy #SmartFactory #MadeInChina
WE AITOP specialized manufacturing machine for Lithium battery assembly line (Auto pvc peeling/ paste paper /sorting/test/Welding/injection molding/Labeling/bagging Machine ) more than 10 years.
1, Our machines can do 18650/26650/32650/21700 etc ,Cylindrical batteries testing, sorting and spot welding in great speed.
2, You can design your own voltage and internal resistance.
3, We have a complete production line for power battery packs.
4, Our machines are widely used in battery factories for mobile phone, power bank, laptop , ebikes and electric vehicle .
5, We have an oversea sales office in New Delhi, India and now is quite popular.India , most battery factory machine support by us,Like intex,kites air,erd,ambrane,bmt,iccon ETC.
Any chance you like our products, please feel free to contact us.
We can provide you a perfect solution for power battery packs production!Such as attached Solutions.
we have strict quality control system and high efficiency work team and received a high evaluation and recognition of our customers.
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/18098989643/+8618820281861
Email:sales(@)aitop-group.com
Packing and shipping
*Be Packed by Wooden Box
*Lead Time: Standard Machine: 7-10 working days after we received your battery pack samples.
*Customized Machine: 15-30 days
Our Service
Pre-sales
1) Inquiry and consulting support. All will be replied in 12 hours.
2) View our Factory and testing the machine, demonstrate how the machine work.
After-Sales
1) Training how to install the machine, training how to use the machine.
2) Engineers available to service machinery overseas
3) 1-year guarantee ( free maintain in a year)
4) Replacement parts and other accessories provided
Looking forward to establish good business relationship with you in the new future,any question,please
Contact us :
Shenzhen AITOP Intelligent Equipment Co. LTD
Sales Manager
Phone/Whatsapp/Wechat:008618520989583/008618435204981/18098989643/+8618820281861
Email:sales(@)aitop-group.com
Send Inquiry to This Supplier
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