Halnn TNGN160412 CBN Inserts Replace Grinding With Turning Hardened Steel Wind Turbine Bearing
Halnn TNGN160412 CBN Inserts Replace grinding with turning Hardened Steel Wind turbine bearing
1. Halnn Tools CBN Inserts Replace grinding with turning Hardened Steel Wind turbine bearing
As the main components of the wind power industry, wind power bearings have strict process requirements in the manufacturing process. Although grinding can guarantee its high precision, the efficiency is too low, which affects the production schedule. CBN tools are more wear resistant than carbide tools and more resistant to chipping than ceramic tools. They are the best material for processing high hardness steel parts. Among them, the CBN tool manufacturer,has a specific tool material processing for wind power bearings.
2. Characteristics of CBN Inserts
Type |
Dimension |
Grades |
|||||
L(mm) |
φI.C(mm) |
S(mm) |
r(mm) |
BN-S10 |
BN-S20 |
BN-S200 |
|
TNGN110312 |
11 |
6.35 |
3.18 |
1.2 |
◎ |
◎ |
◎ |
TNGN160404 |
16.5 |
9.525 |
4.76 |
0.4 |
◎ |
◎ |
◎ |
TNGN160408 |
16.5 |
9.525 |
4.76 |
0.8 |
◎ |
◎ |
◎ |
TNGN160412 |
16.5 |
9.525 |
4.76 |
1.2 |
◎ |
◎ |
◎ |
Insert Grade |
Suited Materials |
Machining Type |
Typical Application |
BN-S20 |
Hardened Steel, Heat and abrasive resistant steel, High manganese steel |
Roughing, Semi-Finishing |
HSS Rolls, Ball Screw, Wind Power Bearings |
BN-H11 |
Hardened Steel |
Semi-Finishing, Finishing |
Bearings, Gears, Gear Shaft, Hardened Mold |
BN-H20 |
Hardened steel, other materials of difficult to machine |
Semi-Finishing, Finishing |
Hardened Steel Gears, Mold,ect |
BN-H10 |
Hardened Steel, high strength cast iron |
Finishing |
Bearings, Gears, Gear Shaft, High hardness component |
BN-H21 |
Hardened Steel |
Finishing |
Bearings, Gears, Gear Shaft, Mold,ect. |
3. Advantages of Halnn CBN Inserts
As a professional manufacturer of cubic boron nitride inserts, Halnn Tools provides customers with the most reasonable tooling solutions and the most suitable cutting parameters for efficient machining in different high hardness and difficult machining industries. Halnn Tools is mainly used for high-hardness steel after heat treatment, such as hardened steel workpieces, ordinary gray cast iron and other fields.
The fundamental goal of Halnn Tools is to provide efficient, high-quality, green tooling products for the manufacturing industry; not only provide customers with tooling products, but also provide customers with a complete tooling solution. And also the trend that Halnn Tools will develop in the future.
4.Application Case
BN-S200Solid CBN Insert processing bearings | |
Machining Part: Slewing bearing ring |
|
Workpiece Hardness:HRC 47~55 | |
Finishing allowance: ≥ 2mm | |
Machining Materials:42CrMo4 | |
Inserts Grade:BN-S20 | |
Cutting Parameters:ap=1-10mm,Fr=0.15-0.7mm/r,Vc=50-150m/min | |
Machining effect:Not only does the tool have a long life, but the surface roughness can reach Ra0.4. | |
5.Image
6. Contact us
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com |
|
+86 17537165259 |
|
Skype |
Joanna Guo |
+86 17537165259 |
|
Send Inquiry to This Supplier
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