Keg Filler/Washer All-in-one Machine For Micro Brewery

Main Structures and Characteristics

    This machine mainly contains the frame, electric system, gas route system and other pipeline system. The characteristics are as follows:

1. All procedures are thoroughly controlled by SIEMENS programmable controller. All control parameters (time values) can be adjusted without stopping the machine.

2. Maximum beeline design on main cleaning pipelines makes sure the powerful and thorough scouring.

3. Twin-acting pneumatic angle-seat valve with reliable quality and anti-high temperature characteristic.

4. Adoption of world top products as main accessories makes sure premium quality.

Working Procedures

    Load the keg → start (cylinder pressing tightly) → gas pumping (draining residue) → scoured by clean water → gas pumping (draining water) → scoured by disinfecting water → gas pumping (circulation of disinfecting water) → scoured by clean water → gas pumping (draining water) → scoured by sterile water → CO2 pumping (sterile water cycled to water tank) → prepare CO2pressure → reset the cylinder → unload the keg

    Attention: If you have no sterile water, please replace it by clean water to scour the keg again.

Installation

1. Demand of space: the space of installation must be with electricity, gas, water, CO2 sources and sound draining condition.

2. Connecting notice of the liquid pipelines and the gas pipelines:

1) Clear away the solder residue and dust in the pipelines

    2) Disinfecting water inlet: connect the water source to the inlet with φ20mm pipe and tightened it by φ18~φ32 hose clamp.

    3) Disinfecting water outlet: connect the outlet with φ20mm draining pipe and tightened it by φ18~φ32 hose clamp.

4) Gas inlet: connect the 0.6~0.8Mpa gas to the inlet with φ10mm high pressure pipe.

5) Sterile water inlet: connect the 0.2~0.3Mpa sterile water to the inlet with φ20mm pipe and tightened it by φ18~φ32 hose clamp.

6) CO2 inlet: connect the 0.2~0.3Mpa CO2 to the inlet with φ10mm high pressure pipe and connect it tightly.

7) Sewage outlet: connect the outlet with φ20mm pipe and tightened it by φ18~φ32 hose clamp.

8) Clean water inlet: connect the inlet with φ20mm pipe and tightened it by φ18~φ32 hose clamp.

9) Clean water tank outlet: connect the outlet with φ20mm pipe and tightened it by φ18~φ32 hose clamp.

3. Power connection: this equipment adopts monophase 220V AC supply. Choose grounding or other method according to the electrical regulation of your unit.

4. Pressure adjustment and maintenance of manometers:

1) Pull up the knob before turning it. Press down it for confirmation.

2) Turn the knob clockwise for driving pressure up, vice versa.

3) Do not make the pressure exceeding 9.5Mpa/cm2, and change the filter if the pumping decreased dramatically.

4) Infuse JIS K2213 oil (ISO VG32 oil or the same kind) to oil cup regularly. The number “0” means low, and the number “9” means high.

5. The adjustment of cylinder moving speed:

1) The cylinder moving speed can be controlled by adjusting throttle valve.

2) When adjust throttle valve on the top side, turn the knob clockwise to decrease the up speed of cylinder, vice versa.

3) When adjust throttle valve on the bottom side, turn the knob clockwise for decreasing the down speed of cylinder, vice versa.

4) Screw on the locknut after finishing the adjustment.

6. Observation of the moving speed of cylinder:

You can observe the moving speed of cylinder through five-way solenoid valve. Press the red button to make the cylinder down, vice versa.