Easy-Operated Metal Hot Selling Highway Guardrail Two or Three Waves Roll Forming Machine

 Reference Drawings

We can also design Roll Forming Machine according to your specific profile drawing.

Main specifications

Material thickness:   2-4mm

Forming stations:     15 rollers(excluding the feeding rollers and leveling rollers)

7 Rollers leveling

Principal axis diameter:  100mm

Working speed:   10-12m/min

Main power:  30kw

Leveling power:  2.2kw

Hydraulic power:  15kw

Dimension of Machine:   11500mm*2000mm*1600mm(L*W*H)

Gross weight  of machine:  about 18 Ton

Voltage:  380,3 Phase 50Hz

The chart of process flow

Main Components

Technical specifications and details

(All technical parameters can be changed, according to customer's requirement.)Function: support and develop steel coil.

Structure: Welding forming, single arm and hydraulic tight and loose, with power and damping, Pneumatic drive.

Application and parameter:

Suitable Coil ID: 508-610 mm

Suitable coil OD max: 1200mm

Power: 5.5 kw

Loading speed: 15m/min

Loading capcity: Less than or equal  5T

(1)Leveling Part

Function: Leveling panel

Structure: leading device, leveling roll (7 rolls), gear and chain transmission.

Roller out diameter :100 mm

Application and parameter:

Panel width: 550mm max

Thickness: 3.2 mm

Leveling speed: 13m/min

Power: 5.5kw

(2)Punching machine1# and 2#

Function of punching machine1#:   Punching connection hole (8 holes)

Structure: adopt stable performance and reasonable structure four columns and whole punching mold to make sure precise hole locations.

Application and parameter:

Pressure: 1200KN

Surface size: 1120*910mm

Distance: 200mm

Function of punching machine 2#: punching middle hole

Structure: adopt stable performance and reasonable structure of four columns and Cr12 quenching treatment of mold material

 Roll forming machine

1) Number of forming steps: 20 steps

2) Material of shaft: 45# steel hardening and tempering treatment. Outer diameter 80mm ,total solid

3) Rollers: Material is high grade Gcr15 forged steel, with digital-controlled procession. The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensures long life of forming rollers.

4) Main motor power: 22 Kw with ZQ650 gear reducer

5) The plating chromium’s thickness on the surface of rollers: 0.05mm

6) Main stand: 400# H steel welded structure ,Wall plate thickness: 45 mm the main frame

7) Gear Box move the line,. Bevel gear modulus M=9  , cardan shaft connect the Gear box and shaft .

8) Suitable power voltage: 380V/50HZ/3Phase (can de designed according to buyer’s requirement)

9) Line working speed (Forming speed):about 12 m/min

Dimension of the machine: 13953*2356*1160mm

Hydraulic Cutting

1) Adopts 4 posts type cutter , Stop to cut;

2) The cutting blade material is Cr12 with quenched treatment.

3) Hydraulic cylinder diameter: 180mm.

4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5) The power of cutting is provided by hydraulic station.

6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.

  Hydraulic station

1) It supplies the power for the hydraulic cutter.

2) All hydraulic accessories are all use Chinese famous brand products.

3) Hydraulic motor power: 11 KW

  PLC Control System

1) This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Delta converter adjusts speed technology, realize the automatic production.

3) Color touch screen is input and cancelled the working data.

4) Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.

5) Encoder count, having function of count and measuring length.

6) Suitable power voltage:380V/50HZ/3Phase (can de designed according to buyer’s requirement)

Product Rack (un-powered)

1) They are used to put the final product when product coming out from cutting device.

2) Two pieces, each piece length is 1m, total length is 4 meters.

3) Collect the final product and final products are convenient to be stacked by workers.

BOTOU JINBAILI ROLL FORMING MACHINE Co., Ltd.specially in ROLL FORMING MACHINE 15 years, Main products are glazed tile machine, C Z U purlin machine,floor deck forming machine,highway guardrail machine,lighht steel keel beam machine,board forming machine.Credit Assurance.High quality low price.

We have high technological background,advanced and mature production equipment and perfect means of inspection.We not only produce different type of professional roll forming machine,but also developed intelligent automatic production line of roll forming equipment,C shape purline machine and precipitator anodde plate forming machine ect. We have developed automatic production line of roll forming machine,roof panel,wall panel forming machine series,Glazed tile roll forming machine series,Floor deck forming machine series,Highway barrier forming machine series,double deck color steel tile roll forming machine series,C,Z shaped steel purline machine series,ach camber machine series and bending machine series,insulated sandwich panel machine on the base of traditional roll forming machine ,fair frame and standard model

1.Installing and training machine manufacturer:
 
1) If buyers visit our factory and check the machine will teach you how to install and use the roll forming machine for sale, and also train your face workers / technician face.
2) Without visiting, we will send user manual and video to teach you how to install and operate.
3) If the buyer needs our technician to go to your local factory, please arrange board and lodging and other necessary things.
 
2. After the service roll forming machine for sale:
 
1) One year warranty for all roll forming machine sale.
2) 24-hour technical support by email or by calling
3) If there is any problem

We are wholeheartedly committed to quality and customer service, primarily since we want to be ranked as the "best" in our business. Quality is not just another goal; it is our basic strategy for survival and future growth.

1. Are you manufacturer?

Yes, we are manufacturer and trading company.

2. What information you need before quote me?

We need profile drawin gof the panel you want to produce, material information and your special requirements

3. What payment terms you accept?

Commonly is TT, 30% deposit and 70% before shipment, and sometimes we can consider more for you as per your request.

4. Can you make machine according to my design?

Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.

5. What is the warranty for our machine?

We have one year guarantee, and provide whole life's technical support

6. Is there any spare part send for free?

Yes, pls contact us we can talk it

7.Is the machine automatic?

Yes, it can be manual and automatic