corrugation steel sheet roll forming machine

Specifications

l       Components for the Machine

The tile forming line includes in decoiler unit, sheet guideing equipment, roll forming system, pressing equipment ,cutting equipment, hydraulic station, electric controlling system and run out table .

l       Technical Parameters

Material Spec           Color steel sheet; Thickness: 0.45 mm to 0.6 mm

Working Speed         1.5-3.0 m/min. ( nodal distance at 350mm,)

Cutting Tolerance       ≤±2.5mm ( length≤ 5000mm)

                      ≤±3mm ( 5000mm < length ≤ 10000mm)

Power Requirement     Main motor power: 5.5Kw

Hydraulic station power: 5.5Kw

passive Uncoiler     Max. Capacity: 5000kgs

nodal distance         200-350mm

Type of cutting          Roll-formed and length-set cutting

Roller stands           16 stands

Voltage                 380v 3phase 50HZ

l       Material of Main Equipment

Roller MaterialHigh grade No.45 forged steel, with digital-controlled procession,

Panted with hard chrome.

Active Shaft Material High grade No.45 carbon wrought steel,which can improve the integrated mechanic feature of the shaft

Electric Elements       PLC control panel, transducer imported from Mitsubishi of Japan.

Cutter blade            Cr12 mould steel with quenched treatment

l       Component and Function

Coil Feeding Equipment Consists of one uncoiler with capacity of 5000kgs and its base. The steel sheet is manually fed to the guiding equipment under the function of friction and traction

Guiding Equipment     Adopting guiding bar and sliding block to control the width and position of the steel sheet. The coil is guided in the correct position and passed to the roll forming equipment.

Mainframe Transmission Transfer the main motor power to the rollers through chains and sprockets, and also transfer the coil sheet.

Roll forming system:    The main frame of machine is welded separately and the outside wall is connected by screw after being rotoblasted on the surface.The rollers are surface-chromeplated after being machined by the exact machine tool.

Pressing equipment:   After formed the shape of the tile panel, pressing the tile panel with pressing equipment which ensures the shape lasting and more beautiful.

Post Cut Equipment     The length and blocks can be set by the buyer through the control panel, when reach the set length, the machine will cut the panel automatically. The cutting is finished under the power of hydraulic station which guarantees the precision of cutting.

Hydraulic Station       Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.

PLC Control Panel     The electric controlling system of this machine consists of five parts: operating system, screen, PLC, transducer and strong electricity part. The controlling system of this machine are imported from Mitsubishi company of Japan. The system uses modularized structure and has convenient, reasonable, canonical wiring arrangement, and its maintenance is quite easy. The independent operating console facilitates the mutual dialogue between the operator and the machine. The operation is easy and steady and can be choosed operation by manual or automatically.

l       Working Flow

Decoiling the sheet   Sheet guiding   Roll forming     pressing the panel     Measure length   Cutting the panel    panels to supporter table

l       Standard Equipment of Machine

5T no power Uncoiler           1pc

Guiding Equipment                1set

Roll Forming Equipment         uipment               1 set

Post Cut Equipment               1set

Hydraulic Station                 1pc

PLC Control Penal                1pc