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Help CenterHSS Material Dovetail Slot Milling Cutter For Aerospace Industry
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HSS Material Dovetail Slot Milling Cutter For Aerospace Industry
| Product Name | HSS Material Dovetail Slot Milling Cutter For Aerospace Industry |
| Place of Origin | Taiwan |
| Material | High Speed Steel - SKH55 or other |
| Type |
|
| Description |
|
Dovetail Slot Milling Cutter Specification:
| unit:inch | |||||
| Dovetail Slot Milling Cutter | |||||
| Order Code | Cutter Dia. d1 |
Shank Dia. d2 |
O'all Lg. l1 |
Face Wd. b |
Dovetail Angle a |
| DC0375060 | 0.375 | 0.375 | 2.125 | 0.125 | 60° |
| DC0500060 | 0.5 | 0.375 | 2.125 | 0.125 | 60° |
| DC0750045 | 0.75 | 0.375 | 2.125 | 0.1875 | 45° |
| DC1375045 | 1.375 | 0.625 | 2.875 | 0.375 | 45° |
| DC1875045 | 1.875 | 0.875 | 3.25 | 0.5 | 45° |
| DC2250045 | 2.25 | 1 | 3.75 | 0.6875 | 45° |
| DC2500045 | 2.5 | 1 | 3.75 | 0.75 | 45° |
| DC0375060 | 0.375 | 0.375 | 2.125 | 0.1875 | 60° |
| DC0500060 | 0.5 | 0.375 | 2.125 | 0.21875 | 60° |
| DC0750060 | 0.75 | 0.375 | 2.125 | 0.3125 | 60° |
Milling Cutter Products For Aviation
keywords:dovetail cutter,HSS dovetail cutter,Dovetail Slot Milling Cutter,Aerospace Tool,Aviation Tool,Cutting tools,Milling Cutter
High Speed Steels
- Production:Normally it is made by using electric furnace, recently it has been produced by powder metallurgy for high speed steel, which makes a very fine carbide particles uniformly distributed. On the substrate, the material life is prolonged.
- Application:Being material of various cutting tools, cutter, drill, hob, saw blade, and high-end mold.
It is also named as wind steel or sharp steel, which means it can be hardened in air and sharp in quenching. A kind of complex alloy containing tungsten, molybdenum, chromium, vanadium, cobalt and carbide forming component .. which total elements content is 10~ 25% .. It may still maintain quite high hardness during high speed machining that caused high temperature (about 500 Centigrade) surrounding. The major benefit of high speed steel is its HRC above 60—Red Hardness.For carbon tool steel, after quenching and low temperature backfire , it remains high hardness under room temperature. However, the hardness will be reduced speedily when it is over 200 Centigrade and the hardness will be reduced into the same situation of backfire if the temperature up to 500 Centigrade, which already lost its ability of cutting metal. That is not suitable to produce cutting tool. High speed Steel is with good red hardness which may make up for the weakness of carbon tool steel so it can be used in manufacturing cutting tool.
| Ralated Standards | CNS | GB | JIS | ASTM | DIN | |
| Steel Type | SKH51 | W6Mo5Cr4V2 | SKH51 | M2 | S 6-5-2 | |
|
Chemical composition (%) |
C | 0.8-0.9 | 0.8-0.9 | 0.8-0.9 | 078-0.88 | 0.86-0.94 |
| Si | greater-than over equal to 0.45 | 0.2-0.4 | greater-than over equal to 0.45 | 0.20-0.45 | greater-than over equal to 0.45 | |
| Mn | greater-than over equal to 0.4 | 0.15-0.4 | greater-than over equal to 0.4 | 0.15-0.40 | greater-than over equal to 0.4 | |
| P | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | |
| S | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | |
| Ni | greater-than over equal to 0.25 | -- | greater-than over equal to 0.25 | -- | -- | |
| Cr | 3.8-4.5 | 3.8-4.4 | 3.8-4.5 | 3.75-4.50 | 3.8-4.5 | |
| Mo | 4.7-5.2 | 4.5-5.5 | 4.5-5.5 | 4.75-5.50 | 4.7-5.2 | |
| W | 5.9-6.7 | 5.50-6.75 | 5.9-6.7 | 5.50-6.75 | 6.0-6.7 | |
| V | 1.7-2.1 | 1.75-2.20 | 1.6-2.1 | 1.75-2.20 | 1.7-2.0 | |
| Co | -- | -- | -- | -- | -- | |
| Cu | greater-than over equal to 0.25 | -- | greater-than over equal to 0.25 | -- | -- | |
| Mechanical properties (Hardness) |
Annealing HB | greater-than over equal to 262 | greater-than over equal to 255 | greater-than over equal to 262 | -- | 240-300 |
| Working Hardness HRC | greater-than over equal to 64 | greater-than over equal to 63 | greater-than over equal to 64 | -- | greater-than over equal to 64 | |
| Ralated Standards | CNS | GB | JIS | DIN | |
| Steel Type | SKH55 | W6Mo5Cr4V2Co5 | SKH55 | S 6-5-2-5 | |
|
Chemical composition (%) |
C | 0.85-0.95 | 0.8-0.9 | 0.8-0.9 | 0.88-0.96 |
| Si | greater-than over equal to 0.45 | 0.2-0.45 | greater-than over equal to 0.45 | greater-than over equal to 0.45 | |
| Mn | greater-than over equal to 0.4 | 0.15-0.4 | greater-than over equal to 0.4 | greater-than over equal to 0.4 | |
| P | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | |
| S | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | greater-than over equal to 0.03 | |
| Ni | -- | 0.20-0.45 | -- | -- | |
| Cr | 3.8-4.5 | 3.75-4.50 | 3.8-4.5 | 3.8-4.5 | |
| Mo | 4.7-5.2 | 4. 5-5.5 | 4.7-5.2 | 4.7-5.2 | |
| W | 5.9-6.7 | 5.5-6.5 | 5.9-6.7 | 6.0-6.7 | |
| V | 1.7-2.1 | 1.75-2.25 | 1.7-2.1 | 1.7-2.0 | |
| Co | 4.5-5.0 | 4.5-5.5 | 4.5-5.0 | 4.5-5.0 | |
| Cu | -- | -- | -- | -- | |
| Mechanical properties (Hardness) |
Annealing HB | greater-than over equal to 269 | greater-than over equal to 269 | greater-than over equal to 269 | 240-300 |
| Working Hardness HRC | greater-than over equal to 64 | greater-than over equal to 64 | greater-than over equal to 64 | greater-than over equal to 64 | |
Coating of Cutter
The coating delivers a variety of benefits to extend tool life, including :
- Superior oxidation resistance
High speed machining is always high temperature machining. Coating protects the tool by acting as a thermal barrier. It provides unparalleled performance in high temperature machining.
- Lubricity layer for chip removal
High-temperature cutting with coating encourages the formation of a useful outer layer of aluminum oxide. This layer is both hard and slick. While the hardness helps with wear resistance, the slickness lubricates the hot chip to help it slide away without adhesion or heat transfer.
- Abrasion resistance
A high performance coating which excellent at machining of abrasive and difficult-to-machine and harden materials such as cast iron, aluminum alloys, tool steels, graphite, titanium alloys and nickel alloys. Its abrasion resistance makes it effective for machining work materials.
Coating type
- Nano TiAlN
The Titanium Aluminum nitride Coating, with purple black in color, is an effective coating for a wide variety of HSM applications.Effective coating for most applications. With benefits of high-temperature & abrasion resistance, extending tool life, and lubricity for chip removal. Great for dry machining and harden materials. Specialized in HSM applications.
- AlTiN + PLC
This coating , with silver color and multi-layers, has superior performance on cutting stainless steel and difficult-to-cut materials.
- DLC
Diamond like Carbon, tough coating for milling non-ferrous materials. Diamond!|s intrinsic hardness results in long wear characteristics for increasing production Available upon request.
Coating treatment must be in proper arrangement in order to play a high-performance under the conditions of usage. Hence, we must understand the coating characteristics, and then applied to thecutting tool to achieve better results.
Depositing TiC, TiN, TiCN, Al2O3 ... hard ceramic coating with a few μm on carbide tool is more suitable for high speed machining than WC series, and with higher feed strength than ceramic.
| Coating | ALTiN | ALTiN+PLC | Diamond-like carbon (DLC) |
| Coating-temperature max (Celsius) | 700 - 800 | 800 - 850 | 350-400 |
| Substrate | high speed steel, carbide, Cermet | high speed steel, carbide, Cermet | on request |
| Layers (sub-layer) | Multi-layers | Multi-layers | Multi-layers |
| Thickness (um) | 3 - 4 | 3 – 4 | 3 – 4 |
| Friction against dry steel | 0.4-0.45 | 0.15-0.2 | 0.1-0.15 |
| Hardness (HV 0,05) | 3200-3500 | 3200-3500 | 4000-6000 |
| Application temperature max. (Celsius) | < 800-900 | < 800-950 | < 350-400 |
| Preferred machining materials | For high speed & dry machining | Stainless steel hard-to-cut material | Soft material |
| Characteristic | dry machining | dry machining min. lubrication | Super tough hardness |
Production Equipment
BW production equipment includes : 10-axis Super Precision Grinding Machine,5 axis CNC Milling Machine,Band Sawing Machine,3-axis CNC Milling Machine,5-axis Super Precision Grinding Machine,4-axis CNC Milling Machine,6-axis Super Precision Grinding Machine,ccd Grinding Wheel Grinder,CNC Cylindrical Grinding Machine,Plane Grinding Machine,Vacuum Welding Furnace ,CNC Wire Cut E.D.M.,Traditional Grinding Machine,CNC Laser Cutting Machine,CNC Electric Discharge Machines(EDM),CNC Automatic Grinding Machines,CNC Cutting-off Machines,Ultrasonic Cleaner,Diamond Cutting Machine,50 ton Punching Machines,30 ton Punching Machines,Vacuum arc Deposition Systems,CVD Vacuum Coating Equipment,2500 Degrees Celsius Melting Furnace,Conventional Lathes,Conventional Milling machine,Special Tools Grinding Machine,Laser Engraving Machine,Welding Machine,etc.
Quality
We select the superior carbide material to produce cutting tools through the most advanced equipments with our professional techniques. Each product need to pass our strict inspect pro-cesses before it comes to your hand. We watch every detail and don't allow any neglect. Keep sharp nose to the modern trend and worldwide technology. We concern what you concern, depend your demand as our mission statement.
BW Testing equipment includes 2D/3D Optical Profile Projector,SEM-10000X,SEM-40000X,X-Ray,CCD Optical Video Measuring System,etc.
Packaging
Packaging Details : Packaging Boxes + Cushioning material + Plastic box
Shipping
International Express :
We are an experienced manufacturer and exporter , our factories located in Taiwan . We supply and export consistently high quality products through our concerted efforts of all employees. Our theme is to create maximum value for customers as the theme, and constantly strive to provide customers with better services and professional information. Our products quality has passed strict quality control procedures in line with international standards, then delivers to the customers’ hands. Current products include end mill, ball nose end mill, long flute end mill, and corner radius end mill,welding/blazed carbide cutter,Center drill, like circular saw for various applications and PCD diamond tool which is hot recently,dental specialized cutter;cutter specialized in cutting stainless steel; aerospace tool,Cutter for Acrylic,paper slitter, jewelry cutter; special tool use for lathes, milling machines, punch, Powder Forming Machine,Spiral Tube Cooler,Molding Power Inductor,Dynamic Balance Instrument,etc.
Best wish to you
Use BW tool, the customer can work efficiently and gain a significant advantage over the competitors. Our objective is to help every customer achieve maximum benefits. BW cutting tool is the primary source for cutting tools that meet your standard or special applications. Choose the right tool, it will make you do the things right!
BW Cutting tools~ Best wisdom we have
- Experienced profession on industrial field.
- Full Innovative technical support.
- Ability to supply premium quality products specialized in carbide end mills.
BW Cutting tools ~Best window we open
- Adequate communication between user and maker.
- Fully understanding about users' demand.
- Dedication to customer relationships and services.
- Innovative spirit to contribute to customers' progress.
BW Cutting tools ~ Best wave we follow
- Keeping sharp and sensitive mind to receive new trend worldwide and updating it.
- State-of-the-art manufacturing with comprehensive knowledge of materials & coating.
- Constantly creating new products for use in modern and advanced production processes.
- Researching & Developing the ideal design of the tools.
- Continuous quality improvement for all applications.
BW Cutting tools ~ Best Worth we provide
- Wide range of quality products.
- Highly competitive pricing.
- Extended tool life.
- Economical and complete solutions.
- High machining speed and machining efficiency.
-
Superior reliability & exceptional value.
Welcome to receive your inquiry for other special specifications if any. We love hearing from our customers, so your comments and feedback are always welcome.
Our products quality has passed strict quality control procedures in line with international standards, then delivers to the customers’ hands. Current products include end mill, ball nose end mill, long flute end mill, and corner radius end mill,welding/blazed carbide cutter,Center drill, like circular saw for various applications and PCD diamond tool which is hot recently,dental specialized cutter;cutter specialized in cutting stainless steel; aerospace tool,Cutter for Acrylic,paper slitter, jewelry cutter; special tool use for lathes, milling machines, punch, Powder Forming Machine,Spiral Tube Cooler,Molding Power Inductor,Dynamic Balance Instrument,etc.
Company Contact Information
Head Office:No. 13, Shiang Shang 2nd St.,West Chiu, Taichung, Taiwan 40356
Tel:886- 4 -2471-0048
Fax: 886- 4 -2471-4839
Please update us from our site to get the newest product info.
Skype: miachang5953 or moli995
Send Inquiry to This Supplier
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