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As a leading manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd is proud to introduce our Fully Automatic Liquid Chlorine Generator with PLC Control and Skid Mounted Plug-Play Design. This advanced system is engineered to deliver reliable, precise, and efficient chlorine production for a wide range of water treatment applications. With our integrated PLC control, the unit ensures seamless automation and minimal operator intervention, while the skid-mounted, plug-and-play design significantly reduces installation time and costs. Whether you are treating municipal water, industrial wastewater, or managing a large swimming pool, this generator offers a robust solution tailored to your needs.
Our generator integrates a PLC-based control system that monitors and adjusts the chlorine generation process in real time. This ensures consistent output quality and safety. The entire system is pre-assembled on a compact skid, with all components interconnected and pre-tested at our factory. Upon delivery, you simply connect the inlet and outlet lines, power supply, and start operation. No complex on-site assembly or calibration is required, making it ideal for projects with tight schedules or limited technical resources.
Key Features & Technical Specifications
Fully Automatic PLC Control: The system uses a programmable logic controller to manage brine mixing, electrolysis, dosing, and rinsing cycles. Operators can set parameters via a touch screen interface, and the system automatically adjusts to maintain optimal performance.
Skid-Mounted Plug-Play Design: All components—including the electrolytic cell, brine tank, dosing pump, control panel, and piping—are mounted on a single skid. This eliminates field assembly errors and reduces installation time by up to 70%.
High Purity Chlorine Production: The generator produces a liquid chlorine solution (sodium hypochlorite) from common salt, water, and electricity. The concentration can be adjusted from 0.5% to 1.2% as per requirement.
Energy Efficient: Our advanced electrolytic cell design minimizes power consumption while maximizing chlorine output. Typical energy consumption is around 4-5 kWh per kg of chlorine equivalent.
Robust Construction: The skid is fabricated from carbon steel or stainless steel (optional) with a durable coating for corrosion resistance. All wetted parts are made of corrosion-resistant materials like titanium or PVC.
Integrated Safety Features: The PLC includes alarms for low salt level, high temperature, overcurrent, and hydrogen gas detection. The system automatically shuts down in case of any abnormal condition.
Modular Expandability: Multiple units can be combined to increase total chlorine capacity. The PLC can be networked for centralized monitoring.
| Parameter | Specification |
| Chlorine Production Rate | 1 – 100 kg/h (customizable) |
| Power Supply | 380V, 3-phase, 50Hz (or as per customer requirement) |
| Operating Temperature | 5°C – 45°C |
| Salt Consumption | 0.3 – 0.5 kg per kg of chlorine produced |
| Water Consumption | 2 – 4 L per kg of chlorine |
| Control Interface | HMI Touch Screen with PLC |
| Skid Dimensions | Customizable (typical: 2m x 1.5m x 2m) |
Advantages & Client Benefits
Operational Safety: The PLC continuously monitors the process and alerts operators to any anomalies. The system is designed to handle hydrogen gas safely with a dedicated ventilation port.
Cost Savings: By producing chlorine on-site from common salt, you eliminate the need for hazardous chlorine gas transportation and storage. This reduces logistics costs and enhances safety compliance.
Easy Maintenance: The modular skid design allows easy access to all components for cleaning and servicing. The electrolytic cell has a long lifespan (typically 5-8 years depending on water quality).
Eco-Friendly: The process uses only salt, water, and electricity, with no chemical byproducts. The generated sodium hypochlorite is a low-concentration solution safe for handling.
Scalability: Whether you need a small unit for a hotel or a large installation for a city water plant, we can customize the capacity and skid configuration to match your exact requirements.
Plug-and-Play Reduces Downtime: Since the system is fully pre-assembled and tested, you can start production within hours of delivery. This is especially beneficial for emergency water treatment or seasonal applications.
At Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd, we have been manufacturing water treatment equipment for over a decade. Our factory in Tianjin, China, is equipped with advanced testing facilities to ensure every unit meets strict quality standards. We have successfully exported our products to markets across North America, South America, Europe, Africa, Asia, and Oceania. Our team provides comprehensive after-sales support, including remote technical assistance, spare parts supply, and on-site commissioning if required.
Why choose us? We are a direct manufacturer, which means you get competitive pricing without middlemen. Our engineering team can customize the PLC program and system layout to integrate with your existing SCADA or BMS. We offer a 12-month warranty on the entire system and lifetime technical support. Many of our clients have reported over 99% uptime with our generators.
Contact us today to discuss your chlorine generation requirements. We will provide a detailed quotation, technical drawings, and a project timeline. Trust ZLN for reliable, automated, and cost-effective water disinfection solutions.
Frequently Asked Questions
What is the typical chlorine production capacity of this generator?
Our standard models range from 1 kg/h to 100 kg/h. We can also design custom capacities to meet your specific needs. Please provide your daily chlorine demand for a tailored solution.Is the system pre-assembled before shipping?
Yes, the entire system is fully assembled and tested on a skid at our factory. Only the electrical and plumbing connections are needed at the site, making installation straightforward.What kind of PLC does it use?
We use a reputable brand PLC (e.g., Siemens, Mitsubishi, or Schneider, depending on customer preference). The HMI touch screen provides an intuitive interface for monitoring and control.Can the system be integrated with existing SCADA systems?
Yes, the PLC supports Modbus RTU/TCP, Profibus, or other communication protocols. We can customize the integration to match your existing network.What safety features are included?
The system includes automatic shutdown for high temperature, overcurrent, low salt level, high hydrogen concentration, and emergency stop button. The PLC logs all alarms for review.How much salt does it consume?
On average, approximately 0.3-0.5 kg of salt is required to produce 1 kg of chlorine equivalent. The actual consumption depends on water quality and desired chlorine concentration.What is the lifespan of the electrolytic cell?
With proper maintenance, the titanium-coated electrodes can last 5-8 years. We recommend periodic cleaning based on water hardness.Do you provide installation support and training?
Yes, we offer on-site commissioning and training services at an additional cost. Alternatively, we provide detailed manuals and remote video support to assist your team.
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