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Help CenterFor Chemical Industry: Durable Water-Cooled Condenser With Integral Tank, 316L Stainless Steel, High Pressure Tolerance
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in high-quality industrial components. With an annual export value of US$5 Million – US$10 Million and serving markets across North America, South America, Europe, Asia, Africa, and Oceania, we are proud to introduce our Durable Water-Cooled Condenser with Integral Tank, crafted from premium 316L Stainless Steel and engineered for High Pressure Tolerance. This condenser is specifically designed for the demanding chemical industry, where reliability, corrosion resistance, and superior cooling performance are non-negotiable. Our integrated tank design minimizes leakage points and reduces installation complexity, ensuring a robust solution for your process cooling needs.
The condenser features a shell-and-tube configuration with water flowing through the tubes and chemical vapors condensing on the shell side. The entire unit is constructed from 316L stainless steel, offering exceptional resistance to chlorides, acids, and other corrosive substances commonly encountered in chemical processing. The integral tank serves as a built-in condensate receiver, eliminating the need for external separators and saving valuable floor space. Its high-pressure tolerance (up to 20 bar, depending on design) ensures safe operation under extreme conditions, while the smooth internal surfaces facilitate easy cleaning and maintenance.
Key Features & Benefits
- 316L Stainless Steel Construction: Superior corrosion resistance extends service life in aggressive chemical environments.
- Integrated Condensate Tank: Reduces piping connections, minimizes leak risks, and simplifies system layout.
- High Pressure Design: Engineered to withstand pressures up to 20 bar (customizable), suitable for closed-loop systems and high-vapor-load applications.
- Efficient Heat Transfer: Optimized tube bundle and baffle design maximize cooling capacity while minimizing water consumption.
- Customizable Dimensions: Shell diameter, tube length, tank volume, and connection sizes can be tailored to your specific process requirements.
- Easy Maintenance: Removable tube bundle and tank access ports allow for quick inspection and cleaning.
- Versatile Mounting: Available in horizontal or vertical orientation, with flanged or threaded connections as per your preference.
Technical Specifications
| Parameter | Standard Range | Customizable? |
| Material | 316L Stainless Steel | Yes (all contact parts) |
| Design Pressure | Up to 20 bar (290 psi) | Yes (higher upon request) |
| Design Temperature | -20°C to +200°C | Yes |
| Tank Capacity | 10 – 500 liters | Yes |
| Connection Type | Flanged (ANSI/DIN) or Threaded | Yes |
| Heat Transfer Area | 0.5 – 50 m² | Yes |
Detailed Product Description
Our water-cooled condenser is built to meet the rigorous demands of chemical processing, including distillation, reflux, vapor recovery, and solvent condensation. The 316L stainless steel construction ensures long-term durability even when exposed to aggressive media such as hydrochloric acid, sulfuric acid, sodium hydroxide, and organic solvents. The integral tank acts as a buffer vessel, allowing for continuous operation without frequent draining. The tank is equipped with a level indicator and drain valve for easy monitoring and maintenance.
The high-pressure tolerance is achieved through thick-walled shells and tubes, reinforced joints, and precision welding. All welds are performed by certified welders and undergo pressure testing before shipment. The tube bundle is designed with a U-tube or straight-tube configuration, offering thermal expansion flexibility and easy cleaning. The cooling water circuit is optimized for low pressure drop, ensuring efficient heat transfer with minimal pumping energy.
For customers requiring customization, we offer options such as: different tube diameters (10mm – 25mm), baffle spacing, tank orientation (horizontal/vertical), additional nozzles for instrumentation, and special surface treatments like electropolishing. Our engineering team works closely with clients to ensure the condenser integrates seamlessly into their existing process lines.
Why Choose Boli?
With over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has shipped thousands of condensers to satisfied customers worldwide. Our annual export value of US$5-10 million reflects the trust that global buyers place in our products. We ship from major Chinese ports: Tianjin, Qingdao, and Shanghai, ensuring fast and reliable logistics. Our team provides full technical support, from design review to after-sales service, helping you select the right condenser for your chemical application.
We understand that the chemical industry demands zero compromise on quality and safety. That is why every condenser we produce undergoes rigorous quality control, including material inspection, dimensional checks, and hydrostatic pressure testing. We are confident that our Durable Water-Cooled Condenser with Integral Tank will exceed your expectations in terms of performance, longevity, and value.
Contact us today to discuss your specific requirements. With our customizable solutions and competitive pricing, we are your trusted partner for chemical processing equipment. Request a quote or technical drawing – we are ready to serve you.
Frequently Asked Questions (FAQ)
-
What is the maximum working pressure of this condenser?
Standard design pressure is up to 20 bar (290 psi). Higher pressures are available upon request, depending on the shell thickness and connection rating. -
Can I use this condenser for corrosive chemicals like hydrochloric acid?
Yes, the 316L stainless steel construction provides excellent resistance to many acids, chlorides, and organic solvents. For specific chemical compatibility, we recommend consulting our engineering team. -
Is the integral tank removable for cleaning?
The tank is welded to the shell but includes access ports and a manhole for internal cleaning. The tube bundle is removable for thorough maintenance. -
What sizes are available?
We offer a wide range of sizes from small pilot-scale units (0.5 m² heat transfer area) to large industrial units (50 m²). Custom sizes are our specialty. -
What is the lead time for a custom condenser?
Typical lead time is 4–6 weeks after design approval. Faster delivery may be possible for standard sizes or partial customization. -
Do you provide installation guides or on-site support?
Yes, we provide detailed installation manuals, and our technical team is available for remote support. On-site supervision can be arranged separately. -
How is the condenser shipped?
It is securely packed in a wooden crate suitable for sea or air freight. We ship from Tianjin, Qingdao, or Shanghai ports. -
What warranty do you offer?
We offer a 12-month warranty against manufacturing defects. Extended warranty options are available upon request.
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